1. Introduction
Suction bucket foundation is also called suction foundation, bucket foundation, suction anchor, etc. It is a top-sealed, bottom-open structure similar to an inverted cylinder (
Figure 1). The construction method of the suction bucket foundation is to first let the foundation sink to a certain depth on the seabed under its own weight, then apply suction to the bucket to create a pressure difference between the top and bottom of the foundation, and then use the pressure difference between the top and bottom of the bucket foundation to penetrate the foundation into the seabed surface. Compared with other offshore wind turbine foundation types, the suction bucket foundation has the advantages of simple construction, recyclability, low construction cost, and self-floating and towing and is suitable for soft foundations. In recent years, this foundation type has gradually been used in offshore wind farm construction.
The offshore wind turbine foundation is mainly composed of wind load and wave load transmitted from the top of the foundation (
Figure 2). With the development of offshore wind turbines toward large-capacity wind turbines (10 MW and above) and from shallow water (within 30 m) to medium water depth (30–50 m), bucket foundations have gradually begun to be used. However, there are few studies on the bearing characteristics of bucket foundations, and the bearing mechanism is still unclear. It is necessary to conduct in-depth research on the bearing characteristics of multi-bucket foundations [
1,
2]. At present, the general design service life of wind turbines is about 25 years, while the ultimate bearing capacity design of wind turbine foundations is usually based on a load that occurs once in 50 years, and the impact of cyclic loads on the bearing capacity of the foundation is not considered. During the service life of an offshore wind turbine foundation, the number of cyclic loads it bears is as high as 107 times or more [
3,
4]. In addition, offshore wind turbines in different locations are subjected to different cyclic loading patterns. The effects of cyclic loading on the bearing characteristics of a mono-wind turbine and the development law of foundation deformation need to be further clarified.
Many scholars have conducted extensive research on the cyclic bearing capacity of bucket foundations. Jia N (2018) et al. [
5] innovatively adopted a seven-cabin composite bucket-shaped foundation structure similar to a honeycomb structure. They conducted a field test with a water depth of 0.4 m in a silty natural pool and estimated the horizontal bearing capacity of the structure. The results showed that increasing load will cause the soil pressure in the passive zone outside the bucket skirt to increase significantly while the soil pressure on the corresponding active zone skirt wall remains basically unchanged. Tran X N (2017) et al. [
6] conducted a series of three-dimensional finite element analyses using an elastic-plastic model to model sand, following the Mohr–Coulomb failure criterion, changing the spacing between each bucket, the embedding depth of the bucket, the bucket diameter, and the size of the vertical load to analyze the bearing capacity of the tripod bucket foundation in medium-dense sand. Finally, a bearing capacity formula that considers the effects of bucket spacing, embedding depth, foundation diameter, vertical load, and soil density was proposed. Chen X (2016) et al. [
7] proposed an incremental elastic-plastic finite element method, encoding the total stress-based boundary surface model developed by the authors into ABAQUS to simulate the deformation process of suction caissons in soft clay under cyclic loading. The method was verified by scaled model tests and centrifuge tests to be effective in analyzing deformation and determining cyclic bearing capacity, which is more advantageous than traditional methods. Hung (2018) et al. [
8] conducted an experimental study on the cyclic bearing capacity of bucket foundations in clay and found that the foundation unloading stiffness increases with the number of cycles. Jiang M (2024) [
9] et al. studied the monotonic and cyclic performance of composite bucket foundation breakwaters in clay using a centrifuge model. The application of monotonic loads simulates extreme wave conditions, while cyclic loads correspond to long-term service conditions. The test results show that in the monotonic test, the center of rotation of the foundation continuously moves downward during loading, indicating that the deeper soil will be activated to resist the horizontal loads. Byrne and Houlsby [
10] (2004) found that the loading history has a large impact on the cumulative deformation of the foundation. When the foundation experiences a storm load during its service life, the deformation it produces is the main part of the cumulative deformation of the foundation. The stiffness of the soil gradually decreases under the action of cyclic loads. Zhu (2013) et al. [
11] conducted unidirectional and bidirectional horizontal cyclic bearing characteristics tests on the bucket foundation in loose sand. They studied the cumulative rotation angle, foundation settlement, and cyclic stiffness of the bucket foundation during loading. They found that the cumulative rotation angle of the foundation increased with the number of cycles, while the cyclic stiffness was independent of the number of cycles.
Lee [
12] (2016) studied the cumulative rotation angle of bucket foundations under cyclic load at different burial depths in dry sand with two different densities and proposed a rotation angle deformation formula based on the experimental results. Wang (2018) et al. [
13] conducted model tests and finite element analysis on the horizontal monotonic and cyclic bearing capacity of mono-bucket foundation and tripod-bucket foundation in medium-density sand. The study found that under the action of horizontal load, the triple-bucket foundation increased the stiffness of the foundation and reduced the angular deformation of the foundation. The rotational stiffness and dynamic stiffness of the triple-bucket foundation changed greatly under the initial cyclic load, while the changes were smaller in the later period. Wang X (2024) et al. [
14] studied the offshore wind turbine suction bucket foundation. Through centrifuge tests and finite element analysis, they explored the tensile and compressive characteristics of the bucket foundation under different aspect ratios, analyzed the soil stress response, proposed and verified the bearing capacity calculation method, and provided a reference for engineering design. Kumar T (2023) et al. [
15] conducted numerical studies to analyze the bearing characteristics of a mono-pile bucket foundation in a sandy foundation under lateral and vertical loads; explored the influence of various factors on its displacement, bearing capacity, etc.; and proposed relevant prediction expressions as a preliminary design guide. Zhu B (2014) et al. [
16] conducted a series of model tests on silt and sandy seabeds for single-caisson foundations of offshore wind turbines; studied the effects of size, eccentricity, and other factors on their bearing capacity; proposed a deformation-based calculation method; and provided design diagrams to provide a basis for engineering design.
At present, the loading devices for applying cyclic loads to the foundation mainly include three types: loading rod cyclic loading, counterweight rotation cyclic loading, and servo motor-controlled cyclic loading. The pull rope loading device controlled by PAC can realize automatic application cycle and loading amplitude. However, the wind turbine foundation cyclic loading test has the characteristics of a long test period, so this paper develops a multidirectional horizontal cyclic loading system for offshore wind turbine foundations. The new loading system can load the test foundation model with multiple complex loading modes such as sinusoidal loading, square wave loading, and load time history curve. Combined with the characteristics of the wind rose diagram, the setting of the loading parameters and loading angle of the bucket foundation is realized through the visual control software. Mono-bucket unidirectional and multidirectional horizontal cyclic bearing capacity model tests are carried out in saturated sand to analyze the influence of multiple factors, such as the number of cyclic loading, vertical load, aspect ratio, cyclic amplitude ratio, and cyclic direction on the mono-bucket cumulative deformation, cyclic stiffness, and post-cyclic bearing capacity. A prediction model for the relationship between the cumulative rotation angle of a mono bucket and the number of cyclic loading, the cyclic load amplitude ratio, and the vertical load is established, and a calculation method for the vertical load and the bearing capacity of the foundation after cyclic loading is established.
5. Multidirectional Horizontal Cyclic Load-Bearing Characteristics of Mono-Bucket Foundation
5.1. Analysis of Cyclic Cumulative Rotation Angle Changes Under Multidirectional Cyclic Loading
In view of the influence of cyclic loading direction on the cyclic bearing characteristics of mono-bucket foundation, the mono-bucket foundation was subjected to bidirectional symmetrical loading and four-directional symmetrical loading, respectively. The bidirectional loading of the mono-bucket foundation is symmetrical loading in the directions of 0 degrees and 180 degrees, and the number of loading times in each direction is 1000 times; the four-directional loading of the mono-bucket foundation is loading the foundation in directions with an interval of 90 degrees, and the number of loading times in each direction is 1000 times.
Figure 19 shows the relationship between the cumulative angle of the mono-bucket foundation and the number of loadings under two-way and four-way cyclic loads. The cumulative rotation angle in the figure is the cumulative rotation angle in the same direction as the initial direction. The test results show that under multidirectional cyclic load conditions, the cumulative rotation angle of the foundation is smaller than that under unidirectional cyclic load conditions. Under the same number of cyclic loadings, the cumulative rotation angle of the foundation under vertical loading conditions is smaller than that under four-way loading conditions. Taking the nineteen thousandth loading cycle as an example, the cumulative rotation angle under unidirectional loading conditions is 0.86 degrees, the cumulative rotation angle under bidirectional loading conditions is 0.27 degrees, and the cumulative rotation angle under four-way loading conditions is 0.39 degrees. The bidirectional loading and four-way loading conditions are 69% and 55% lower than those under unidirectional loading conditions, respectively. Therefore, the cumulative rotation angle of the bucket foundation under multidirectional cyclic loading is smaller than that under unidirectional cyclic loading conditions; in multidirectional loading conditions, the cyclic loading history has a greater impact on the change of the cumulative rotation angle, and the cumulative rotation angle generated by two-way symmetrical cyclic loading is smaller than that of the four-way cyclic loading condition under the same number of loadings.
Figure 19 shows the relationship between the normalized cumulative rotation angle and the number of loading times of the mono-bucket foundation at the end of each cycle under two-way and four-way cyclic loads (as shown in
Figure 20). The normalized cumulative rotation angle and the number of cyclic loading times have the following relationship. Mono-bucket foundation circulation bidirectional circulation working conditions:
Mono-bucket foundation circulation four-way circulation working conditions:
5.2. Analysis of Cyclic Stiffness Changes Under Multidirectional Cyclic Loading
Figure 21 shows the relationship between the foundation stiffness and the number of loadings during the multidirectional cyclic loading of a mono-bucket foundation.
Figure 21a shows that the intermediate cyclic stiffness of the bucket foundation during the bidirectional cyclic loading process fluctuates around the unidirectional cyclic stiffness value, but the cyclic stiffness is not less than the initial cyclic stiffness (as shown in
Figure 21b); the cyclic stiffness during the four-directional cyclic loading process is less than the unidirectional cyclic stiffness, and the cyclic stiffness increases first and then decreases and tends to be stable. As shown in
Figure 21b, the final cyclic stiffness value is close to the initial stiffness value.
The normalized stiffness of the mono-bucket foundation increased from 1.0 to 1.12 before 500 unidirectional cycles; after 500 cyclic loadings, the foundation cyclic stiffness remained basically unchanged. For multidirectional cyclic loading conditions, the cyclic stiffness of the foundation in the four-directional cyclic loading condition remained basically unchanged after 7000 cyclic loadings, and its normalized stiffness was about 1.08. In this test, the cyclic stiffness of the mono-bucket foundation under bidirectional cyclic loading showed some fluctuations, and the final normalized stiffness value was 1.10.
5.3. Analysis of Monotonic Horizontal Results of Foundation After Multidirectional Cyclic Loading
Figure 22 is the load rotation curve of the monotonic horizontal ultimate bearing capacity test after different cyclic loading tests of the mono-bucket foundation.
Table 7 shows the corresponding horizontal ultimate bearing capacity and ultimate bearing capacity ratio under different working conditions, where the monotonic horizontal ultimate bearing capacity ratio of the mono-bucket foundation is defined as 1.
The horizontal ultimate bearing capacity of the foundation under the three cyclic loading conditions is 1.36 times, 1.27 times, and 1.19 times that of the mono-bucket foundation B3 monotonic horizontal loading condition, respectively. Under the same total number of cycles, the ability of mono-direction cyclic loading to improve bearing capacity is greater than that of multidirectional cyclic loading. The test results show that the horizontal ultimate bearing capacity of the mono-bucket foundation after two-direction cyclic loading (CDT321) is greater than that of four-direction cyclic loading (CDT34) and horizontal monotonic loading DT30 conditions, indicating that the horizontal ultimate bearing capacity of the mono-bucket foundation in a certain loading direction under multidirectional cyclic loading is related to the cumulative number of cycles of the mono-bucket foundation in that direction. The greater the number of cycles, the denser the sand, and the greater the horizontal bearing capacity of the bucket foundation after the cycle.
5.4. Analysis of Bidirectional Cyclic Bearing Characteristics of Mono-Bucket Foundation Under Different Vertical Loads
Figure 23 shows the relationship between the cyclic cumulative rotation angle of the mono-bucket foundation and the number of cyclic loadings under different vertical loads. In the first loading direction loading stage, due to the vertical load on the upper part of the foundation, the cumulative rotation angle of the mono-bucket foundation is significantly greater than that without vertical loads. Vertical load conditions (CDT321 and CDT311) and the greater the vertical load, the greater the initial cumulative rotation angle of the foundation. When a foundation undergoes a reverse loading cycle, its cumulative rotation angle decreases significantly. Except for the working condition CDT323, the cumulative rotation angles of the other test conditions are consistent with the cumulative rotation angles of the one-way cyclic loading condition. After the second loading direction alternation, the cumulative rotation angle of the two-way cyclic loading condition was significantly smaller than the cumulative rotation angle of the one-way cycle. After that, the cumulative rotation angle gradually decreased and became stable. The test results show that the cyclic cumulative deformation of the foundation increases with the action of the two-way cyclic loading. The vertical load increases and decreases.
Figure 24 is a curve showing the relationship between the cyclic stiffness of the bucket foundation under bidirectional cyclic load and the number of cyclic loadings. The cyclic stiffness curves of the foundation under different vertical load conditions show a trend of first increasing and then decreasing, and the cyclic stiffness values are all near the cyclic stiffness curve of the CDT311 condition, indicating that the vertical load has little effect on the foundation stiffness. Except for condition CDT322, the cyclic stiffness of the foundation during cyclic loading is greater than the initial stiffness.
Figure 25 shows the bending moment and angle relationship curve of the mono-bucket foundation under different working conditions. It is obvious that the monotonic bearing capacity of the mono-bucket foundation is significantly improved after cyclic loading. The bearing capacity limit values and ultimate bearing capacity ratios corresponding to different working conditions are as shown in
Table 8. As shown in the figure, the monotonic ultimate bearing capacity ratio of the foundation under the DT30 working condition of the mono-bucket foundation is defined as 1. Under the two-way cyclic working condition, the increase in vertical load increased the monotonic bearing capacity of the foundation after cyclic loading. The bearing capacity of working conditions CDT322, CDT323, and CDT324 increased by 10%, 20%, and 24%, respectively, compared with CDT321.
Figure 26 shows the relationship between the monotonic bearing capacity and vertical load of a mono-bucket foundation after bidirectional cyclic load under different vertical loads. Obviously, the vertical load has a linear relationship with the monotonic bearing capacity of the foundation after bidirectional cycle, and the relationship is as follows:
where M
G is the bearing capacity after bidirectional cycles under different vertical loads, M
0 is the monotonic bearing capacity of the mono bucket foundation, m
G is the vertical load, and m is the deadweight of the foundation.
The above-mentioned cyclic test research results of mono-bucket foundations show that the monotonic bearing capacity of mono-bucket foundations significantly increases after being subjected to cyclic loads in sand foundations. It increases by more than 30% after unidirectional cyclic loads and by more than 30% under multidirectional cyclic loads. Increased by more than 20%. When the bucket foundation is subjected to multidirectional cyclic load, the cumulative rotation angle of the foundation is reduced by more than 50% compared with the one-way cyclic condition. In the practical application of bucket foundation, the design can be carried out based on factors such as soil conditions and with reference to the research results of this paper.