Modeling of Magnetic Properties of Rare-Earth Hard Magnets
Abstract
:1. Introduction
1.1. Basic Information on Magnetic Materials
1.2. Hard Magnetic Materials—Examples of Applications and Their Recovery from e-Waste
- Automotive: motors, alternators, control systems, anti-lock braking systems (ABS), audio systems (loudspeakers), as shown in Figure 2, which depicts just a few specific examples;
- Computer science: hard disk drives, actuators, printers;
- Consumer electronics and home appliances: washing machines, induction cookers, microwave ovens, audio systems, refrigerators, radios and television;
- Electronics: sensors, electro-mechanical transducers, contactless switches;
- Mechatronics: brushless DC motors, permanent magnet synchronous motors;
- Telecommunication: microphones, loudspeakers, switches and relays;
- Medicine: magnetic resonance imaging (MRI) and nuclear magnetic resonance spectroscopy (NMR), surgery;
- Power engineering: wind turbines;
- Aerospace and aviation: gauges, fuel pumps, position and speed sensors, rotor assemblies, air compressors, cryogenic magnets for space, magnetic levitation systems.
1.3. Hysteresis Models Used in Electrical Engineering
2. Materials and Methods
3. Modeling
3.1. The Reversible Curve
- The measured values for saturation polarization reported in Table 2 are higher than their modeled counterparts. The assumption that the true saturation polarization values in the samples may differ from the nominal ones improves the modeling results, as shown in Figure 6. However, we assumed a tolerance of 10% of the value reported in Table 2 only, so that the physical meaning of parameter might be retained.
- Thus, the values reported in Table 2 should be treated as indicators for the first approximation only.
- The trend for the modeled values of saturation polarization is consistent with the trend reported in Table 2.
- The estimated value of the fitting parameter is the highest for the sample 1 and the lowest for sample 3, if we assume that both and are free fitting parameters.
- It is tempting to make conclusions about the microstructural properties of the examined samples (that they are isotropic rather than anisotropic, since the inverse Langevin function yields better results than the area hyperbolic tangent); however, the modeling accuracy cannot be treated as a sufficient for drawing meaningful conclusions about the morphology of the samples, and it should be supported with in-depth material characterization studies.
3.2. The Irreversible Curve
- The original Harrison model relies on the summation of the field contributions representing reversible and irreversible phenomena. After a critical (“bifurcation”) polarization value is obtained, the irreversible field is “latched up” at a fixed value, which is close to the coercive field strength at a given temperature. The internal “effective” field is exclusively related to the irreversible process. There is only one fitting parameter (in physical units represented by the phenomenological “domain coefficient” β, see Equation (21) in [29]).
- In the simplified approach, we attempted to replace the atanh (j) function (which can be found in the original description) with polynomials of the third and fifth order, which contain only odd powers of polarization.
- The approach was motivated by the need to remove the constraints on the values of the model parameters, while retaining the double well energy profile (which is valid for a third-order polynomial in which the odd terms are non-zero, i.e., and We discovered that for the fifth-order polynomial fit of the irreversible field strength, the measured hysteresis loop may be reasonably well described with the modified model for the Pr8Dy1Fe60Co7Ni6B14Zr1Ti3 sample; however, significant discrepancies were observed for the other two samples. This effect may be due to their multi-phase microstructure, resulting in complicated interaction patterns. It could also be related to the use of just two characteristic points on the hysteresis loop that were used to recover its shape.
- In forthcoming research, we plan to examine the possibility of including multi-stability in the analysis of the modified model. As there is a relationship between the assumed form of the h = h (j) dependence and the profile of the Landau free energy, for some combinations of parameter values and a sufficiently high order of the approximating polynomial, it is possible to envisage an energy landscape with local extrema, which correspond to minor energy wells, but are not accessible from an experimental perspective since what is observable, are the global extreme values at the bifurcation points.
- It is obvious that an increase in the order of the fitting polynomial improves the accuracy; however, there is always an interpretation problem in regard to the physical meaning of model parameters. Therefore, we have limited ourselves to fifth-order polynomials, whose even-order terms were fixed to zero. Here, we would like to recall the words from the Noble prize lecture by P. W. Anderson, cited in [83]: “Very often such, a simplified model throws more light on the real workings of nature than any number of “ab initio” calculations of individual situations, which even where correct often contain so much detail as to conceal rather than reveal reality. It can be a disadvantage rather than an advantage to be able to compute or to measure too accurately, since often what one measures or computes is irrelevant in terms of mechanism. After all, the perfect computation simply reproduces Nature, does not explain her.”
- One should be aware of the highly simplified nature of the Harrison approach, which can be regarded as a toy model, aimed primarily for teaching purposes. The plethora of possible phenomena and interactions present in real-life magnetic compounds may be too overwhelming to be captured with a simple set of algebraic equations. However, we believe that the in-depth physical assumptions of the model make it an interesting subject of study.
4. Conclusions
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
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Model | Preisach | Jiles–Atherton | GRUCAD [28] | Harrison [29] | T(x) [30] |
---|---|---|---|---|---|
Philosophy | A typical “bottom-up” approach, hysteresis loop obtained from superposition of elementary relay-like M(H) dependencies from abstract units called hysterons | Hysteresis loop is obtained as shift or offset from theoretical curve supposed to represent purely reversible magnetization processes | Same philosophy as for the Jiles–Atherton model, but the shift is carried out along H axis, not M axis | Hysteresis occurs on microscopic (quantum) scale and is related to bistability of elementary M(H) dependence. Upscaling of irreversibility to the domain scale is carried out using a phenomenological coefficient β. Irreversible and reversible curves are summed up at the domain scale yielding realistic hysteresis loops. | A flexible mathematical tool based on hyperbolic tangent transformation |
Coupling/interactions | Coupling between elementary contributions is inherent in the model due to its operation principle (summation of weighted contributions from elementary hysterons); there are model modifications explicitly based on “effective field” as the argument | Coupling described with the expression for the “effective field”, which plays a paramount role in the model [20]. | Not given explicitly in model equations | Coupling is expressed in the model by upscaling quantum scale irreversible effects with the coefficient β, describing head-to-tail alignment of atomic moments; the “effective field” (positive feedback) is related to irreversibility | Coupling may be introduced into model equations if the abstract notation is interpreted in terms of physical quantities [31] |
Anhysteretic curve | Feature of secondary importance, yet possible to be recovered and interpreted [32,33,34] | Given explicitly in one of model equations; usually with the modified Langevin function [20] | Given explicitly in model equations | Given explicitly in model equations with the Langevin function (not “modified” as in the Jiles–Atherton approach) | Mathematical expression may be recovered from the equations for loop branches; interpreted as the locus of minor loop tips [35] |
Reversal curves, minor loops | yes [18,19] | yes, but the representation is rather poor, unless some modifications are introduced [36,37] | yes [38,39] | possible, but somewhat awkward computation chain for reversal curves [40] | following the general rules for hyperbolic tangent transformation [21] |
Anisotropy | possible to be incorporated in the model if weighted projections along different arbitrary axes are summed up [18] | possible to be incorporated by a proper modification of the equation for the “anhysteretic” curve [41,42,43] | possible to be incorporated | possible to be incorporated | not specified |
B-input model | possible, but requires special numerical procedures [44,45,46] | possible [47,48] | inherent feature of the model | possible, applied in this context in [49] | possible [50] |
The effect of stress on hysteresis loop | possible [51,52] | originally developed for this purpose [53], subsequently refined [54,55] | probably possible | possible, applied in this context in [49] | possible [56] |
The effect of temperature on hysteresis loop | possible [57,58] | possible [59,60] | possible [61] | possible [29,62] | possible [63,64] |
Designation | Composition | Annealing Conditions | JHC [kA/m] | Jr [T] | Js [T] | (BH)max [kJ/m3] |
---|---|---|---|---|---|---|
Sample 1 | Pr8Dy1Fe60Co7Ni6B14Zr1Ti3 | 1023 K/5 min | 563 | 0.75 | 1.06 | 66.0 |
Sample 2 | Pr8Dy1Fe60Co7Ni3Mn3B14Zr1Ti3 | 963 K/5 min | 790 | 0.68 | 0.93 | 73.7 |
Sample 3 | Pr8Dy1F60Co7Mn6B14Zr1Ti3 | 983 K/5 min | 984 | 0.52 | 0.75 | 43.3 |
Designation | , [MA/m] |
---|---|
Sample 1 | 2.60 |
Sample 2 | 2.45 |
Sample 3 | 5.95 |
Designation | , [kA/m] | JS [T] |
---|---|---|
Sample 1 | 140.2 | 0.908 |
Sample 2 | 152.0 | 0.817 |
Sample 3 | 299.2 | 0.530 |
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Przybył, A.; Gębara, P.; Gozdur, R.; Chwastek, K. Modeling of Magnetic Properties of Rare-Earth Hard Magnets. Energies 2022, 15, 7951. https://doi.org/10.3390/en15217951
Przybył A, Gębara P, Gozdur R, Chwastek K. Modeling of Magnetic Properties of Rare-Earth Hard Magnets. Energies. 2022; 15(21):7951. https://doi.org/10.3390/en15217951
Chicago/Turabian StylePrzybył, Anna, Piotr Gębara, Roman Gozdur, and Krzysztof Chwastek. 2022. "Modeling of Magnetic Properties of Rare-Earth Hard Magnets" Energies 15, no. 21: 7951. https://doi.org/10.3390/en15217951
APA StylePrzybył, A., Gębara, P., Gozdur, R., & Chwastek, K. (2022). Modeling of Magnetic Properties of Rare-Earth Hard Magnets. Energies, 15(21), 7951. https://doi.org/10.3390/en15217951