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Article

Fault Diagnosis Method for Reciprocating Compressors Based on Spatio-Temporal Feature Fusion

1
Department of Safety Engineering, College of Mechanical and Transportation Engineering, China University of Petroleum, Beijing 102249, China
2
CNOOC China Limited Beijing Research Center, Beijing 100028, China
*
Author to whom correspondence should be addressed.
Sensors 2026, 26(3), 798; https://doi.org/10.3390/s26030798 (registering DOI)
Submission received: 7 December 2025 / Revised: 17 January 2026 / Accepted: 22 January 2026 / Published: 25 January 2026
(This article belongs to the Section Fault Diagnosis & Sensors)

Abstract

Reciprocating compressors, which serve as core equipment in the petrochemical and natural gas transmission sectors, operate under prolonged variable loads and high-frequency impact conditions. Critical components, such as valves and piston rings, are prone to failure. Existing fault diagnosis methods suffer from inadequate spatio-temporal feature extraction and neglect spatio-temporal correlations. To address this, this paper proposes a spatio-temporal feature fusion-based fault diagnosis method for reciprocating compressors. This method constructs a spatio-temporal feature fusion model (STFFM) comprising three principal modules: First, a spatio-temporal feature extraction module employing a multi-layered stacked bidirectional gated recurrent unit (BiGRU) with batch normalisation to uncover temporal dependencies in long-term sequence data. A graph structure is constructed via k-nearest neighbours (KNN), and an enhanced graph isomorphism network (GIN) is integrated to capture spatial domain fault information variations. Second, the spatio-temporal bidirectional attention-gated fusion module employs a bidirectional multi-head attention mechanism to enhance temporal and spatial features. It incorporates a cross-modal gated update mechanism and learnable weight parameters to dynamically retain the highly discriminative features. Third, the classification output module enhances the model’s generalisation capability through multi-layer fully connected layers and regularisation design. Research findings demonstrate that this approach effectively integrates spatio-temporal coupled fault features, achieving an average accuracy of 99.14% on an experimental dataset. This provides an effective technical pathway for the precise identification of faults in the critical components of reciprocating compressors.
Keywords: reciprocating compressor; spatio-temporal features; feature extraction; feature fusion; fault diagnosis reciprocating compressor; spatio-temporal features; feature extraction; feature fusion; fault diagnosis

Share and Cite

MDPI and ACS Style

Xu, H.; Ji, X.; Qin, X.; An, W.; Zhang, F.; Duan, L.; Wang, J. Fault Diagnosis Method for Reciprocating Compressors Based on Spatio-Temporal Feature Fusion. Sensors 2026, 26, 798. https://doi.org/10.3390/s26030798

AMA Style

Xu H, Ji X, Qin X, An W, Zhang F, Duan L, Wang J. Fault Diagnosis Method for Reciprocating Compressors Based on Spatio-Temporal Feature Fusion. Sensors. 2026; 26(3):798. https://doi.org/10.3390/s26030798

Chicago/Turabian Style

Xu, Haibo, Xiaolong Ji, Xiaogang Qin, Weizheng An, Fengli Zhang, Lixiang Duan, and Jinjiang Wang. 2026. "Fault Diagnosis Method for Reciprocating Compressors Based on Spatio-Temporal Feature Fusion" Sensors 26, no. 3: 798. https://doi.org/10.3390/s26030798

APA Style

Xu, H., Ji, X., Qin, X., An, W., Zhang, F., Duan, L., & Wang, J. (2026). Fault Diagnosis Method for Reciprocating Compressors Based on Spatio-Temporal Feature Fusion. Sensors, 26(3), 798. https://doi.org/10.3390/s26030798

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