1. Introductions
A pressure-sensitive paint (PSP) [
1] is a functional molecular sensor that enables contactless pressure measurement. It allows us to estimate the pressure distribution by measuring the fluorescence/phosphorescence intensity of the luminophore. The technique is applied to various fields such as fluid dynamics, aerodynamics, and acoustic investigations owing to its high spatial resolution. In aerospace engineering, a transonic buffet on a rocket-fairing [
2,
3,
4] and a transport-sweep wing [
5,
6,
7] are examples of typical applications. Measurements of pressure distribution in high spatial resolution allow us to investigate flow mechanics in detail. In addition, this technique is effective for models where it is difficult to install conventional pressure taps and models which where it is difficult to install pressure sensors, such as very thin wings [
8,
9,
10], rotating wing [
11,
12,
13,
14,
15,
16], and free flight models [
17].
A fast-responding PSP (fast PSP) is a relatively newly developed category of PSPs, enabling measurements with high spatial and temporal resolution. A variety of fast PSPs with response times of several hundred microseconds or fewer have been developed, which could provide high-frequency sampling measurements at the kilohertz order [
18,
19,
20]. The time-resolved pressure fields yielded by a fast PSP have afforded valuable insight into complex flow phenomena from vortex-induced noise/vibration at low-speed flows [
21] to shock–boundary-layer interactions at hypersonic flows [
22]. A recent review article by Peng et al. [
20] has focused on fast PSPs. A fast PSP is required to capture high-frequency pressure fluctuations under supersonic and transonic conditions. The time response of a PSP is limited by the diffusion coefficient of the binder and the luminescence lifetime of the luminophore. The luminescence lifetime is the duration of the luminescence caused by the transition of the dye molecules from the excited state to the ground state. The luminescence lifetime is the ultimate limit of the responding time of a PSP [
23]. The gas diffusion phenomenon in a PSP binder is also considered to be a rate-determining factor in the responding time of a PSP. On the other hand, when a binder with sufficiently high gas diffusivity, the luminescence lifetime is non-negligible with respect to the time scale of gas diffusion in a PSP binder [
24].
Many studies have developed polymer-ceramic PSPs (PC-PSPs) as fast PSPs [
25,
26,
27]. Here, a PC-PSP is a mixture of a high concentration of ceramic particles with a small amount of polymer to physically hold the ceramic particles to a surface, where the ceramic particles bind with luminophore molecules. The PC-PSPs can achieve a kilohertz order cut-off frequency, but the surface roughness of them is not small. In general, the high-frequency phenomena are caused by high-speed flowfields, and they are affected by the surface roughness of the paint. Sugioka et al. [
6,
28] applied a PC-PSP with a low arithmetic surface roughness of 0.5 µm and a cut-off frequency of 3 kHz to transonic wind tunnel tests. This low surface roughness was achieved by polishing the paint surface. Peng et al. [
29] developed a PSP with mesoporous silica, and the response time to a step pressure input was 100
s. Egami et al. [
30] improved the response time of a sprayable PC-PSP using tris(bathophenanthroline) ruthenium dichloride (Ru(dpp)
) to a microsecond order. Kasai et al. [
24] reported the diffusion coefficient of a PC-PSP is relatively high as a fast PSP. However, the improvement of responding capability leads to a reduction in paint durability. Peng et al. [
31] reported that coatings with near-surface luminophore distribution are quite fragile to mechanical damage in high-speed applications. Reductions in thickness and polymer concentrations to improve response would reduce the mechanical strength of the paint.
Anodized aluminum-PSPs (AA-PSPs) have also been developed as one of the fast PSPs. AA-PSPs use the porous structure of the anodized aluminum layer as the binder of the luminophore. Asai et al. [
32] and Sakaue et al. [
33] proposed the AA-PSP and used Ru(dpp)
as a luminophore. An anodized aluminum layer is fabricated by an anodization process of an aluminum model. The anodization process is well established and highly repeatable [
34]. An AA-PSP is fabricated by adsorbing a luminophore on the anodized aluminum layer of the model. There are two adsorption types: physical adsorption and chemical adsorption. The durability of an AA-PSP is quite higher than other PSPs. The luminophore of an AA-PSP is exposed to the atmosphere and it has a relatively high diffusivity coefficient of the porous surface as a binder [
24]. AA-PSPs have been employed for pressure measurements in various flowfields [
22,
35,
36]. Egami et al. [
37] and Kameda et al. [
23] investigated the characteristics of luminophores, such as pyrene, ruthenium complexes, and porphyrins. A fast AA-PSP using pyrene as a luminophore is widely researched. Pyrene has a quite short luminescence lifetime
ns [
23]. Numata et al. [
38] developed an ultra-fast AA-PSP, which uses 1-Pyrene butyric acid (PBA) as a luminophore. They anodized aluminum using phosphoric acid as an electrolyte. The rise time to reach 90% in the pressure signal of their AA-PSP is 0.81
s. Yomo et al. [
39] have used pyrene sulfonic acid (PSA) as a luminophore. They investigated the effects of the kind of solvent, luminophore concentration, and anodizing time. Pyrene has good characteristics in time response and pressure sensitivity. However, pyrene has a severe photodegradation characteristic and the evaporation of the pyrene under wind tunnel blow down conditions [
40]. Although it is not a serious problem when the measurement time is very short, such as measurement using a ballistic range, this characteristic makes it difficult to obtain practical measurement time in a typical wind tunnel experiment.
The free-base porphyrin compound tetrakis(4-carboxyphenyl) porphyrin (TCPP) is a prospective luminophore for a fast PSP because of its luminescence lifetime (3.2 ns) [
23]. The luminescence lifetime of a TCPP is shorter than that of pyrene. This characteristic corresponds to the fact that a TCPP is faster responding than pyrene, so it is potentially a faster AA-PSP.
Amao and Okura [
41] investigated the characteristics of AA-PSP using a TCPP with and without metal complex as a luminophore. They reported that free-base porphyrin (
) showed good response time but the oxygen sensitivity was lower than TCPPs with metal complexes. Takeuchi and Amao [
42] reported that a TCPP is chemically adsorbed on the anodized aluminum layer, and it may possess a lower diffusion barrier for oxygen. The other advantage of chemical adsorption is the strength of bonding to the anodized aluminum layer. The chemical adsorbed luminophore cannot be removed with any polar solvents [
23]. In the present study, we focused on an
. It has a quite short luminescence lifetime and very low-temperature sensitivity [
43] and photodegradation rate. However, it does not have sufficiently high signal intensity for the single-shot PSP measurement. In the present study, the solvent, luminophore concentration, and pore configuration of the binder have been changed from the previous research, and the effect of that on the performance of the pressure sensor has been investigated. Moreover, the time-series images of the pressure distribution caused by the normal shock wave propagation were acquired by a high-speed camera.
3. Experimental Apparatus
The eight samples were fabricated with different preparation conditions. The reference sample was fabricated with dilute sulfuric acid as the electrolyte and anodized for 20 min. The preparation conditions of fabrication were kinds of electrolyte, anodization time, and luminophore concentration. The sample-based parameter study was conducted, and the characteristics of each sample, such as pressure sensitivity, temperature sensitivity, photodegradation rate, signal intensity, and frequency response, were obtained. The excitation and emission wavelength and luminescence lifetime were investigated on the reference sample. The static calibration and photodegradation tests were performed on all the samples. The responsiveness of the samples which have good static characteristics was evaluated via dynamic calibration tests, such as acoustic resonance tube and shock tube experiment.
3.1. Materials and Luminophore Solution
The anodized aluminum layer of the AA-PSP is fabricated by an anodizing process of the samples. The thicknesses of the anodized aluminum layer and the pore diameter are related to the anodizing time and the kinds of the electrolyte, respectively. In the present study, a standard AA-PSP fabrication process is adopted:
- (1)
Pre-treatment
Pure aluminum samples were soaked into 3% sodium hydroxide solution a few minutes. Pure aluminum plates were rinsed with distilled water after the soaking process. Then, the plates were dried in vacuum desiccators for several hours.
- (2)
Anodization
Two types of electrolytes, sulfuric acid and phosphoric acid, were used in the anodizing process. The post-treatment process is different for the electrolyte. The samples were anodized with a constant current density of 12.5 mA/cm. The sample was connected to the anode in 1 molar sulfuric acid in 10 or 1 molar phosphoric acid in 30 . After the anodization process, the samples were rinsed with distilled water and dried in vacuum desiccators for several hours in a vacuum desiccator.
- (3)
Post-treatment
The anodized samples were soaked into 3% phosphoric acid for 20 min at a constant temperature (20–30 ) in the case of fabrication by using the sulfuric acid electrolyte or 60 min at a constant temperature (20–30 ) in the case of fabrication by using the phosphoric acid electrolyte. Then, the samples were then rinsed with distilled water and dried in vacuum desiccators for several hours.
- (4)
Luminophore adsorption
The sample is dipped into the luminophore () solution for 100 s. Then, the sample is quickly rinsed with pure acetone and the inhomogeneous adsorption of luminophore is reduced. Finally, it is dried at least overnight in a vacuum desiccator.
In the present study, eight types of AA-PSPs samples were fabricated. Their fabrication conditions and characteristics are summarized in
Table 1. Phosphoric acid and dilute sulfuric acid were used as electrolytes for the anodization process and the effects of the pore diameter on pressure sensitivity, signal intensity, and responsiveness were investigated, respectively. The size of the samples for static characteristics investigation was 15 × 20 mm. Samples were fabricated by varying the anodization time from 10 to 30 min and 20 to 60 min in the case of dilute sulfuric acid anodization and phosphoric acid anodization, respectively, and the effects of the thickness of the anodized aluminum layer, which depends on the anodization time, on static characteristics and responsiveness were investigated. The thickness of the anodized aluminum layer is proportional to the anodizing time, as in a previous study [
46]. The thickness of the anodized aluminum layer was measured using an eddy current film thickness meter (LZ-373, Kett, Tokyo, Japan) with a measurement precision of
µm. In the case of Ru(dpp)
and PBA, the signal intensity decreases and the responsiveness increases as the thickness of the anodized aluminum layer becomes thinner. On the other hand, in the case of
, the thickness of the anodization aluminum layer does not impact the responsiveness, as shown in a previous study [
23]. Samples of 0.01 mM and 0.9 mM were fabricated and the effects of the luminophore concentration on static characteristics were investigated. The thickness of these two samples is the same as that of the reference plate. The luminophore concentration is 0.1 mM, except for these two samples. The solvent resistance of the samples was investigated. The samples after the laser photodegradation test were used in the solvent resistance investigation. The effect of the acetone rinsing on the pressure and temperature sensitivities was investigated by static calibration.
Ethanol, methanol, and dichloromethane were used as solvents for
in the previous research [
23]. In these cases, sufficiently high signal intensities were obtained with an exposure time of the order of milliseconds. In the present study, pure acetone was employed as a solvent, as it is expected to provide the highest signal intensity according to the previous comparative study on the AA-PSP characteristics conducted by Sakaue et al. [
47]. The standard AA-PSP,
, was also fabricated for the purpose of the signal intensity comparison with the proposed AA-PSP. The fabrication conditions of the anodized aluminum layer were the same as the reference sample. The luminophore for the standard AA-PSP was Ru(dpp)
. We prepared a luminophore solution consisting of 11.7 mg of the luminophore dissolved in 100 ML of the solvent, which was dichloromethane [
47]. The duration of dipping for luminophore was 10 s. Spectroscopic and lifetime measurements were performed on the reference plate.
3.2. Fluorescence Spectroscopy
The excitation spectrum of the reference plate and emission spectrum of the reference plate and
were investigated by fluorescence spectroscopy (RF-5300C, Shimazu, Kyoto, Japan), as schematically shown in
Figure 1. The reference plate was placed inside a chamber in which the pressure and the temperature are controllable. The pressure inside the chamber
P and the temperature of the reference plate
T were 100 kPa and 293 K, respectively. The pressure dependency of the emission wavelength of the reference plate was also investigated, whereas the excitation wavelength was fixed at 532 nm, and the pressure inside the chamber
P and temperature of the reference plate were 10–140 kPa and 293 K, respectively. These investigations were performed with 1 nm increments of the wavelength. A 440 nm long pass filter was installed between the photodetector and the reference plate.
3.3. Static Calibration Chamber
The pressure and temperature sensitivities of samples were obtained using a static calibration chamber, as schematically shown in
Figure 2. The samples were placed in a calibration chamber in which the pressure and the temperature are controllable. The pressure inside the chamber
P and the temperature of the samples were 10–120 kPa and 278–303 K, respectively. A green LED (IL-106, HARDsoft, Krakow, Poland) with a central wavelength of 528 nm was used as the excitation light source. A 540 nm short-pass filter was installed between a green LED and the samples. The power output of the LED excitation source was 10 W. The emissions from the samples were detected by a 16-bit CCD camera (C4742-98, Hamamatsu Photonics, Shizuoka, Japan). A camera lens with a focal length of 105 mm (Nikkor 105 mm f2.8, Nikon, Tokyo, Japan) was attached to the CCD camera with a
nm band-pass filter (PB0640-100, Asahi, Tokyo, Japan). The pressure sensitivity, temperature sensitivity, and photodegradation analyses were performed on an image of each sample, and the standard deviation in the spatial direction was used to evaluate the uncertainty of each quantity. The effect of the acetone rinsing process on the pressure and temperature sensitivities was investigated in the same manner.
3.4. Laser and Camera for Laser Photodegradation
The laser photodegradation rates of the samples were obtained from the signal intensity of luminescence when excited by a pulsed Nd:YAG laser. The experimental setup is shown in
Figure 3. The pulsed Nd:YAG laser with a central wavelength of 532 nm was used as the excitation light source. The output energy of the Nd:YAG laser was approximately 2 mJ/pulse. The laser beam was converted to a uniform round shape by a homogenizer/diffuser (#14-683, Edmund, Barrington, NJ, USA) and illuminated the samples. The distance between the samples and homogenizer/diffuser was 1.7 m, and the diameter of the diffused laser beam at the plane of the samples was approximately 190 mm. The emission from the samples was detected by a 12-bit high-speed camera (SA-X2, Photoron, Tokyo, Japan). The camera lens (Nikkor 50 mm f1.2, Nikon, Tokyo, Japan) with a focal length of 50 mm was attached to the camera with a
nm band-pass filter (PB0640-100, Asahi, Tokyo, Japan). This measurement was conducted under atmospheric conditions.
3.5. Picosecond Laser and Streak Camera
In the luminescence lifetime measurement, the reference plate was excited using a diode-pumped picosecond Nd:YAG laser (PL2210, Hamamatsu, Shizuoka, Japan). The wavelength of the Nd:YAG laser was 532 nm. The energy output of excitation was 0.45 mJ/pulse. The width of the laser pulse was 28 ps. The emission of the reference plate was captured by a streak camera (C7700, Hamamatsu, Shizuoka, Japan). The measurement was conducted under atmospheric conditions. The obtained emission response curve was approximated by the double-exponential function shown in Equation (
6):
The luminescence lifetime was defined as the duration from the time of maximum luminescence intensity to the time of 90% decay of the luminescence intensity. The luminescence lifetime was calculated from an approximate curve using the double exponential function shown in Equation (
6).
3.6. Resonance Tube
The dynamic characteristics of AA-PSPs were investigated by a frequency response test with an acoustic resonance tube [
48], as shown in
Figure 4. The speaker is installed at one of the ends of the acoustic resonance tube, and the sinusoidal pressure oscillations are generated on the order of kilopascals in the frequency range of 0.15–10 kHz. The other end of the tube was capped by a PSP sample with a hole at the center of it, and a pressure transducer (XCL-152-5SG, Kulite, Leonia, NJ, USA) was installed in the hole. The size of a PSP sample is 20 × 20 mm. The temperature measuring resistor (R060-39, Chino Corporation, Tokyo, Japan) and the Peltier device (FPH1-12706AC, Fujita Corporation, Tokyo, Japan) were installed on the back of the sample, and the temperature of the sample could be controlled by the Peltier controller (TD-1000A, Cell System Corporation, Kanagawa, Japan). The PSP was excited using the ultraviolet (UV) laser (RV-1000TH, Ricoh, Tokyo, Japan) with a wavelength of 400 nm. The distance between the sample and the laser was set to be approximately 400 mm. The emission from the sample was measured using the photomultiplier tube (PMT; H5784-02, Hamamatsu , Shizuoka, Japan). The
nm band-pass filter (PB0640-100, Asahi, Tokyo, Japan) was placed in front of the PMT. The pressure was measured at the same time as the PSP measurement with the pressure transducer installed in the center of the PSP sample. The signals obtained by the PMT and the pressure transducer were recorded simultaneously with the data acquisition (DAQ) device (USB-6251, National Instruments, Austin, TX, USA). The output part has the speaker. The high-frequency speaker (RX22, Peavey, Meridian, MS, USA) was employed and the frequency range of measurements was set to 0.5–10 kHz. The number of input cycles from the power amplifier (CP600, Classic Pro, Chiba, Japan) to the speaker was 4210 cycles. The amplitude of the output power from the power amplifier to the speaker was approximately 0.125 to 0.5 W, depending on the frequency. The pressure in the acoustic resonance tube was atmospheric pressure. The recorded signals of the PMT were then converted to pressure using an in situ calibration result of the PSP at the lowest frequency (0.5 kHz). The gain and phase delays of the PSP signal were calculated by comparing the amplitude and phase of the signals obtained by the pressure transducer. The cut-off frequency, which is the frequency at which the gain attenuation is
dB, was used as an index of the frequency response of the PSP.
The diffusivity coefficients
D of the AA-PSPs were estimated from the obtained gain and phase delays by fitting the frequency response of the two-layer PSP model proposed by Nonomura and Asai [
49]. The two-layer PSP model has been proposed, but it can be applied to single-layer PSPs, such as AA-PSPs. The hiding factor and the thickness of the second layer were approximated as zero. The harmonic pressure response was measured for
and compared with a low-frequency approximation
, and
was firstly calculated from the obtained gain and phase delay of the AA-PSP signal, and the frequency response data were approximated to the response model by changing the diffusivity in the model. The STD of
was calculated from the standard deviation (STD) of the gain and phase delay for the same measurement. The approximation was performed with the gradient descent: each parameter was optimized to minimize the squared Frobenius norm of the difference between the experimental value and the model value of
. Here, the squared Frobenius norm was calculated after multiplying the difference between the model and the experimental value
by the reciprocal of STD, which corresponds to the reliability of the data, as a weighting function. The initial diffusion coefficient of the optimization using gradient descent was
m
/s. The iterative calculation was stopped when the residual, which is the difference between the values of an objective function at a previous and a current step, was smaller than
. The estimated cut-off frequency was calculated as that at which the gain of the model approximated by the frequency response would be −3 dB.
3.7. Shock Tube
Experiments for time response evaluation were performed in the diaphragmless
mm shock tube at the Institute of Fluid Science, Tohoku University. This shock tube has good repeatability and the variance of the shock Mach number is
% for the shock Mach number from 1.2 to 5.0 in air [
50].
Figure 5 shows a schematic diagram of the shock tube experiment. The test gas and driver gas were dry air at room temperature. Two pressure transducers (Type 603B, Kistler, Winterthur, Switzerland) were installed on the upstream and the center of the region of interest, respectively. The signals from the pressure transducers were recorded by an oscilloscope (DSOX1204G, Keysight, Santa Rosa, CA, USA). These pressure transducers were used as the source for calculating the velocity of the shock wave and worked as a measurement trigger. The sample was installed in the side wall of the shock tube, and the diameter of the sample was 60 mm. In this experiment, two UV LEDs (IL-106, HARDsoft, Krakow Poland) with central wavelengths of 395 nm and 400 nm were used as the excitation light source. The radiometric flux of the LED excitation source was 16 W in total. The emissions from the samples were detected by a 12-bit high-speed camera (Phantom v2640, Vision Research, Wayne, NJ, USA). A camera lens (Nikkor 50 mm f1.2, Nikon, Tokyo, Japan) was attached to a camera with a 580 nm long-pass filter (O58, Hoya Optronics, Tokyo, Japan). The exposure time of the high-speed camera was 1.6
s. The normal shock wave was visualized based on the intensity method. The wind-off and wind-on images were processed and the signal intensity ratio was obtained. The time-averaged wind-off image was used as a reference image, and it was an ensemble-averaged image of 1000 images before the arrival of the shock wave. The Wiener filter of 3 × 3 pixels was applied to the wind-on and wind-off images for noise reduction.
5. Conclusions
In the present study, we developed and evaluated an anodized-aluminum pressure-sensitive paint (AA-PSP) with new formulations of free-base porphyrin, , as an optical unsteady pressure sensor. The effects of the thickness of the anodized aluminum layer, the diameter of the pore, and the concentration of the luminophore were investigated.
The excitation spectra of the reference plate show two high-intensity spectra, which are around 425 nm and also longer than 520 nm. There is a difference in excitation spectra between the reference plate and . The luminescence lifetime of at the atmospheric condition was 2.32 ns, and it is sufficiently shorter than the diffusion time. These characteristics suggest that a high-repeatable, high-power laser, such as a high Nd:YAG laser and a Nd:YLF laser, are valid as an excitation light source of the AA-PSP. The combination with the AA-PSP and a high-repeatable, high-power laser can measure a pressure distribution of high-frequency oscillation phenomena at a high sampling rate.
In the present study, the AA-PSP samples were fabricated with different preparation conditions. The pressure sensitivities of the samples were in the range of 0.33–0.54%/kPa and their temperature sensitivities were in the range of 0.07–1.46%/K. The pressure sensitivity shows the dependency of the pore structure, and the mechanism of this dependency was assumed based on a hypothetical adsorption mechanism. The pressure and temperature sensitivities of these AA-PSPs are sufficiently high for the measurement of the high-frequency phenomena in supersonic flowfields. The samples showed resistance against photodegradation, and it illustrates that is better than pyrene as a luminophore for a fast PSP for the conventional wind tunnel experiment from the aspect of the photodegradation. The pressure and temperature sensitivities were shown to be improved after the acetone rinse process while the signal intensity decreased.
The cut-off frequencies were higher than 10 kHz except for . The cut-off frequencies of and are almost the same and approximately 15 kHz. The time constant to the normal shock wave of and were 4.87 µs and 2.60 µs. These values are equivalent to 33 kHz and 61 kHz based on the corner frequency of the first-order model. These results show the cut-off frequency of the new AA-PSP is sufficiently high for the measurement of 10 kHz order phenomena. The fast responsiveness, the sufficiently high pressure sensitivity, and the resistance to photodegradation are preferable characteristics of a practical fast PSP.