1. Introduction
Organofluorine compounds which have carbon-fluorine bonds show unique features such as high thermal and chemical stability, high surface activity, no light-absorbing ability, high pharmacological effect, etc. [
1,
2] and are applied in various industries, generating significant interest among researchers. The key aspect of the organofluorine compound industry is the search and design of new synthesis methods and production technologies, particularly owing to the high cost of such products. Meanwhile, organofluorine substances, including organofluoric esters, still remain much less studied than their hydrocarbon analogues.
This study is a part of the scientific project and specifically targets the chemistry of 2,2,3,3,4,4,4-heptafluorobutyl acetate (HFBAc) and the specifics behind its production technology. The product itself is used in the manufacture of non-aqueous electrolytes, ethyllithium sulfate, charge retention mediums, ultraviolet light-absorbing oligomers, and more [
3,
4,
5,
6,
7].
One of the key methods for the ester production nowadays is the reactive distillation process, which is based on the equilibrium reaction. By integrating the chemical reaction and separation processes into a single apparatus, the reactive distillation significantly simplified the process and allows to overcome thermodynamic limitations, achieving high conversion rates, selectivity, and product yields [
8,
9,
10]. In the present study, the esterification of 2,2,3,3,4,4,4-heptafluorobutan-1-ol (HFBol) and acetic acid (AAc) under acidic conditions is considered as the basis for reactive distillation:
To design the method of the HFBAc production, the data on the properties and the specifics of the reactive system underlying the reactive distillation are required. Such data are not available in the scientific literature for the system under research.
The aim of the present study is to investigate the chemical equilibrium and kinetics of the esterification reaction of AAc and HFBol under acidic conditions.
3. Materials and Methods
HFBol was provided by P&M Invest (Moscow, Russia) with the initial purity of the compound about 0.60–0.90 mass fr. The substance was purified by distillation and heteroazeotropic distillation in the presence of various separating agents. The final purity of HFBol was determined by gas chromatography (an Agilent 6890 N equipped with a Restek RTX-1701 RK12054 capillary column; Agilent Technologies, Inc., Wilmington, DE, USA). AAc was used without further purification. As a catalyst in the work, sulfuric acid was used. Dimethyl sulfoxide d-6 (DMSO-d6) was used as a solvent for NMR analysis. The compounds used in this work, along with their final purity, are presented in
Table 10.
The equilibrium constant (
—Equation (14)) of the esterification reaction of AAc and HFBol was measured by the continuous thermostating of samples at atmospheric pressure with a known initial molar ratio of reagents and catalyst concentration. Here, the following should be pointed out to the readers. In the present study, the chemical equilibrium is described by the equilibrium constant calculated from the concentration. In the temperature range from 30 to 70 °C, the samples were thermostated in the thermo-cabinet TS-1/20 SPU from «MedComplect A.V.K.» (Moscow, Russia), while for temperatures over 70 °C, they were thermostated in a reactor with a stirrer (
Figure 7). The samples were thermostated until the composition of the mixture was no longer changed and the fluctuations in the reaction mixture composition over time reached constant values within the experiment uncertainty. For a number of conditions, a series of several parallel experiments was performed to validate and to support the data. In the latter case, the equilibrium constant is calculated as the average one across the series parallel experiments (
—Equation (15)).
where
is the mole fraction of component
i;
and
are the rate constants of the forward and reverse reaction in mole fr.
−1·min
−1, respectively.
where
n is the number of parallel experiments.
The dependence of the
on temperature
T is described by the Van’t Hoff equation (Equation (16)). The dependence
indicates the standard enthalpy and standard entropy of the reaction.
where
is standard enthalpy of the reaction, J·mol
−1;
is the standard entropy of the reaction, J·mol
−1·K
−1;
R is the gas constant, 8.314 J·mol
−1·K
−1; and
T is the temperature in K.
The kinetic experiment apparatus is a laboratory stirred reactor (
Figure 7). All the experiments are performed at atmospheric pressure. Since the esterification of AAc and HFBol (Equation (1)) does not occur without a catalyst, the initial mixture of reagents of known ratio with a volume of 50 mL is loaded into the reactor and heated with constant stirring to working temperature. Once the temperature has been reached, sulfuric acid is introduced into the system; this moment is considered to be the starting point of the experiment
τ = 0. Further, the reaction mixture is sampled at specified intervals. To validate and to support the data, each experiment was repeated at least twice.
The samples were quantitatively analyzed using NMR. The Bruker Avance II—300 MHz NMR spectrometer (Bruker Corp., Billerica, MA, USA) was employed to obtain
1H and
19F spectra of the samples at frequencies of 300.211 and 282.499 MHz, respectively, using an internal deuterium lock. We used a standard method to calculate the quantitative composition from NMR spectra. The NMR spectra of HFBol and HFBAc were published in our previous paper [
20]. The ratio of HFBAc (CF
3CF2CF
2CH
2OOCH
3—shift is −121.57 ppm) to HFBol (CF
3CF2CF
2CH
2OH—shift is −123.60 ppm) was determined using the
19F spectrum, while the
1H spectrum was used to determine the ratio of HFBAc (CF
3CF
2CF
2CH
2OO
CH3—shift is 2.16 ppm) to AAc (
CH3COOH—shift is 1.93 ppm). In calculations, the concentration of water was taken to be equal to the concentration of HFBAc.
A second-order reaction kinetic model is taken to describe the esterification reaction of AAc and HFBol. The reaction rate
in this case is defined as
where
xi is the mole fraction of component
i at the time moment
τ;
τ is the reaction time in min.
Considering Equation (14), it follows that
The left part of Equation (18) is integrated between 0 and τ, and the right part is integrated between 0 and
. Considering that at any moment of time
τ, the
,
and
, where
is the mole fraction of component
i at
τ = 0, the following is obtained:
where
For the second-order reaction, the dependence
) from Equation (19) is linear, and the slope of the line is equal to the rate constant of the forward reaction
. The dependence of the rate constant
on temperature
T is given by the Arrhenius equation:
where
is the activation energy, J·mol
−1;
is the rate constant in mole fr.
−1·min
−1;
is the pre-exponential factor or Arrhenius factor in mole fr.
−1·min
−1;
R is the gas constant, 8.314 J·mol
−1·K
−1;
T is temperature in K.
The uncertainties
u in the measured compositions (u(
x)) were 0.005 (
1H) and 0.001 (
19F) mole fr. The sample weight (
m) was measured with a Mass Comparator MC-1000 (A&D Company Ltd, Tokyo, Japan), which has a standard uncertainty of u(
m) = ±0.0005 g. The temperature (
T) in the stirred reactor was measured with mercury thermometers from Thermopribor OJSC (Moscow, Russia): 0⋯40–110 with a standard uncertainty u(
T) = ±0.3 °C. The temperature measurement accuracy in the thermo-cabinet and NMR spectrometer is u(
T) = 0.4 °C. For indirect values, the combined standard uncertainties σ are calculated using the uncertainty propagation based on the coefficient of determination and the standard deviations of the direct values included in their calculation. The procedure for calculating the combined standard uncertainties is presented in the
Supplementary Materials File (Table S8).
4. Conclusions
The kinetics and chemical equilibrium of the esterification reaction of AAc and HFBol (using sulfuric acid as catalyst) were successfully determined experimentally. It is indicated that depends significantly on the initial molar ratio of the reactants, catalyst concentration and temperature. increases as and/or and/or T increase. The esterification process of AAc and HFBol is characterized by a negative heat effect ( > 0). The total heat effect of the process will include the hydrophobic effects of the fluorinated components as well as the hydration of sulfuric and acetic acids due to the water formation in the system. The reaction system HFBol–AAc–HFBAc–water belongs to the homogeneous region of chemically equilibrium compositions at mole fr. and ≤ 0.35 mole fr.; at ≥ 0.4 mole fr. and ≥ 0.0191 mole fr., it belongs to the heterogeneous region of chemically equilibrium compositions. The presence of a heterogeneous region is caused by the limited mutual solubility of water and HFBol and HFBAc. It has also been noticed that for initial molar ratio AAc/HFBol = 9/1 vs. 65/35 and mole fr., the dependences of the on the temperature are characterized by a constant difference = 0.027 ± 0.003, and the rate constant and the half-reaction time at constant temperature are independent of the initial molar ratio of the reactants within the experimental uncertainty. These observations can be extended to the entire homogeneous region of chemically equilibrium compositions with a high degree of confidence. For the homogeneous region of chemically equilibrium compositions, the dependences of the rate constant on temperature are also obtained, the parameters of Arrhenius equation are estimated, and the influence of the diffusion stage of the esterification reaction on the kinetic parameters of the process is shown.
The synthesis of HFBAc from AAc and HFBol seems to be a promising approach. In contrast to the synthesis by the transesterification reaction of isopropyl acetate and HFBol [
20], in the present study, there are no side products. Moreover, in the investigated range of conditions, the esterification reaction is sufficiently fast. Thus, the reactive distillation process based on esterification seems to be feasible to product HFBAc. It should be noted that the technology readiness levels directly affect the cost of production, and the present work is one of the first to cover the technology of heptafluorobutyl acetate. So, for processes where heptafluorobutyl acetate is used in the production chain in one form or another, such studies should have a positive impact on the entire system.
In the context of future investigations, it is of interest from a theoretical point of view to carry out a comparative analysis of the influence of steric factors, acidity of functional groups and carbon chain halogenation on the kinetics, chemical equilibrium and thermodynamic of esterification of reaction systems with fluorinated and non-fluorinated reagents [
16,
21,
22,
23,
24,
25,
26,
27,
28,
29,
30,
31,
32,
33,
34,
35] under identical process conditions.