Next Article in Journal
Research Progress on the Structure and Function, Immune Escape Mechanism, Antiviral Drug Development Methods, and Clinical Use of SARS-CoV-2 Mpro
Previous Article in Journal
Tuning Electrical Conductivity and Ultrafast Optical Nonlinearity of Reduced-GO Films Ablated by Femtosecond Laser Direct Writing
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

Mechanism and Characterization of Bicomponent-Filler-Reinforced Natural Rubber Latex Composites: Experiment and Molecular Dynamics (MD)

1
Broadvision Engineering Consultants Co., Ltd., Kunming 650200, China
2
School of Civil Engineering, Chongqing Jiaotong University, Chongqing 400074, China
3
National & Local Joint Engineering Research Center of Transportation and Civil Engineering Materials, Chongqing Jiaotong University, Chongqing 400074, China
4
Faculty of Civil Engineering and Mechanics, Kunming University of Science and Technology, Kunming 650032, China
5
Yunnan Key Laboratory of Disaster Reduction in Civil Engineering, Kunming 650500, China
*
Author to whom correspondence should be addressed.
Molecules 2025, 30(2), 349; https://doi.org/10.3390/molecules30020349
Submission received: 13 December 2024 / Revised: 26 December 2024 / Accepted: 7 January 2025 / Published: 16 January 2025
(This article belongs to the Section Materials Chemistry)

Abstract

:
The incorporation of reinforcing fillers into natural rubber latex (NR) to achieve superior elasticity and mechanical properties has been widely applied across various fields. However, the tendency of reinforcing fillers to agglomerate within NR limits their potential applications. In this study, multi-walled carbon nanotube (MWCNT)–silica (SiO2)/NR composites were prepared using a solution blending method, aiming to enhance the performance of NR composites through the synergistic effects of dual-component fillers. The mechanical properties, dispersion behavior, and Payne effect of three types of composites—SiO2/NR (SNR), MWCNT/NR (MNR), and MWCNT-SiO2/NR (MSNR)—were investigated. In addition, the mean square displacement (MSD), fractional free volume (FFV), and binding energy of the three composites were simulated using molecular dynamics (MD) models. The results showed that the addition of a two-component filler increased the tensile strength, elongation at break, and Young’s modulus of NR composites by 56.4%, 72.41%, and 34.44%, respectively. The Payne effect of MSNR was reduced by 4.5% compared to MNR and SNR. In addition, the MD simulation results showed that the MSD and FFV of MSNR were reduced by 21% and 17.44%, respectively, and the binding energy was increased by 69 times, which was in agreement with the experimental results. The underlying mechanisms between the dual-component fillers were elucidated through dynamic mechanical analysis (DMA), a rubber process analyzer (RPA), and field emission scanning electron microscopy (SEM). This study provides an effective reference for broadening the application fields of NR.

1. Introduction

Natural rubber latex plays an important role in the global economy, with more than 13 million tons of natural rubber latex produced globally each year to meet the needs of a wide range of industries, particularly the transportation, medical, and manufacturing sectors. Natural rubber latex (NR) is widely used in tires, industrial products, and essential daily products due to its excellent comprehensive properties [1,2,3,4,5]. However, the inherent properties of pure NR are limited, restricting its broader application. Fillers, as an important component of rubber composites, play a critical role in enhancing the performance of rubber composites. Reinforcing fillers such as carbon black (CB) [6,7,8,9], carbon nanotubes (CNTs) [10,11], and silica (SiO2) [12,13,14] are commonly used in NR. However, integrating separate reinforcing fillers into natural rubber latex, while significantly enhancing certain properties, is a high-cost process that suffers from processing difficulties and leads to poor dispersion and increased brittleness [15], seriously affecting the practical application of natural rubber latex composites. Thus, there is a need to improve the dispersion of reinforcing fillers in matrices to expand the application scope of natural rubber latex to applications such as high-performance materials, conductive rubber, electronic packaging, and high-temperature and aging applications.
To address the above-mentioned issues, researchers have focused on modifying reinforcing fillers to enhance their dispersion in the matrix. For instance, You et al. [16] used a silane coupling agent (Si-69) to perform a hydrophobic modification of SiO2. The organic groups of Si-69 improved the interfacial compatibility between SiO2 and rubber, increasing the affinity between the two and reducing the aggregation and agglomeration of SiO2 particles. This improved its dispersion within NR and enhanced the mechanical properties of NR. Zhou et al. [17] utilized ionic liquids (ILs) and 1-ethyl-3-methylimidazole acetate to introduce carbon black (CB) homogeneously into NR to optimize its structure and properties, resulting in a reduced mutual attraction between particles, an increased interfacial compatibility, and improved rheological properties. Xun et al. [18] oxidized CNTs using potassium ferrate (K2FeO4), increasing the number of surface hydroxyl groups, which allowed for CNTs to be uniformly dispersed in NR and, thereby, enhanced the performance of NR composites. However, the above-mentioned modification processes are complex, are inefficient, and involve the use of large amounts of chemical reagents, which contribute to environmental pollution.
The method of using dual-component fillers to enhance polymer composites has been widely applied in various studies. For instance, Mohd Khairuddin et al. [19] used a combination of SiO2 and calcium carbonate (CaCO3) to generate micro-roughness, thereby improving the dispersion of SiO2 within the NR matrix and enhancing the hydrophobicity of NR composites. Shahamatifard et al. [20] combined carbon black (CB) with multi-walled carbon nanotubes (MWCNTs) to study the dispersion, mechanical properties, and thermal conductivity of CB and MWCNTs within NR, showing that both the thermal conductivity and mechanical properties of the composites were improved. Sun et al. [21] synthesized low-cost crude carbon dots (CDDs) mixed with SiO2 via an industry-compatible melt blending method to improve the vulcanization rate and mechanical properties of NR. However, these studies all require specialized equipment, and the preparation processes are complex, making practical engineering applications challenging. Meanwhile, there is a lack of relevant computational simulations in the above studies—they mainly focus on experimental work. Therefore, it is of great significance to design NR composites with a simple preparation process and good dispersion using a combination of experiments and computational simulations.
Molecular dynamics (MD) simulations have become an effective computational tool for studying the physical behavior and molecular interactions of materials at the atomic scale. They can complement experimental research and provide a strong theoretical basis for studies. MD simulations have proven to be suitable for investigating polymer material properties, including their binding energies and intermolecular interaction forces [22,23,24,25,26,27]. The application of molecular dynamics simulations in filler dispersion studies is very important because they provide a deep understanding of the interaction between the filler and the matrix and reveal the dynamic processes of distribution, aggregation, and movement of the filler at the molecular level. Therefore, a comprehensive study combining experimental methods and MD simulations is necessary to evaluate the applicability of NR enhanced with dual-component fillers.
MWCNTs have a very high surface area and excellent electrical conductivity, leading to excellent interfacial bonding with SiO2. Due to the strong van der Waals forces and π-π interactions, carbon nanotubes can effectively promote the dispersion of the fillers and form strong and effective contacts with the SiO2 surface, which enhances the stability and homogeneous distribution of the fillers in the matrix. Compared with single fillers or other traditional two-component fillers (e.g., the combination of carbon black and SiO2), the composite system of MWCNTs and SiO2 is capable of achieving a more homogeneous dispersion and reducing aggregation phenomena at the microscopic scale. In this study, SiO2 and MWCNTs were used as reinforcing fillers, with NR as the matrix. The aim was to enhance the interfacial bonding between the NR matrix and the fillers by employing dual-component fillers to reinforce the NR composites and to improve the dispersion of these reinforcing fillers. NR composites with excellent mechanical properties and dispersion abilities were prepared using a solution blending method. The dispersion of the dual-component fillers within the NR was analyzed through dynamic mechanical analysis (DMA), rubber process analysis (RPA), and field emission scanning electron microscopy (SEM). Moreover, MD simulations further verified the consistency between the experimental results and molecular dynamics modeling. This research enables the combination of MWCNTs and SiO2 with potential for applications in high-performance tires, electronics, and high-temperature and chemical-resistant sealants.

2. Results

2.1. Mechanical Properties

Good mechanical properties are crucial for practical applications. Figure 1a shows the stress–strain curves of the four composites, all of which exhibit a linear growth trend. Among them, MSNR shows the most pronounced growth curve, indicating increased stiffness when dual-component fillers are added. Figure 1b presents the tensile strength, elongation at break, and Young’s modulus of the four composites. It is evident that MSNR has the highest tensile strength, which is attributed to the synergistic effect between the MWCNTs and SiO2 that reduces filler agglomeration in the NR matrix, allowing for the fillers to be better dispersed. Upon stretching, dispersing stress is generated, resulting in MSNR having an excellent tensile strength. In addition, MSNR exhibits the highest elongation at break, indicating that this material can withstand higher stress concentrations without failure. Furthermore, the Young’s modulus of MSNR was increased by 28.74%, 3.35%, and 3.54% compared to NNR, SNR, and MNR, respectively, demonstrating that MSNR has a good resistance to deformation. Specific mechanical properties are shown in Table S2, and compared with other studies on the mechanical properties of natural rubber latex, the reinforcement effect of the two-component filler is better [2,5,7,16,17,18].
Figure 1c–f show the cyclic stress–strain curves of NNR, SNR, MNR, and MSNR. It can be observed that for all four composites, the area enclosed by the curves decreases with an increasing number of cycles, eventually converging. This is due to the viscoelastic nature of rubber materials, where deformation increases with strain, and upon unloading, the rubber cannot fully return to its original state, resulting in residual deformation [28].
Stress–strain cycling curves were used to evaluate energy loss in composites. A larger hysteresis area indicates a higher energy loss in the material, which is due to the friction generated between the filler and the NR molecular chains when strain occurs [29]. The initial stress–strain cycling curves of the extracted NNR, SNR, MNR, and MSNR are shown in Figure S1a–d. It can be seen that the hysteresis area of MSNR is the largest, and the energy loss within MSNR is large enough to effectively absorb and consume the externally applied energy, thus effectively reducing the propagation of vibrations and impact energy.

2.2. Rheological Properties

DMA provides insight into the mechanical response of rubber materials under various operating conditions, especially under dynamic loading. Rubber composites are commonly used in applications such as automotive tires, shock absorbers, and seals, where the materials are subjected to complex loading conditions. DMA is an important tool for studying the properties of materials under these complex conditions. Figure 2a shows the storage modulus of NNR, SNR, MNR, and MSNR at different temperatures. It is evident that the storage modulus of MSNR is higher than that of NNR, SNR, and MNR, indicating that the dual-component fillers improved the dispersion of the fillers within the NR matrix, enhancing the internal cohesion and interfacial bonding capabilities of NR. This contributes to extending the service life of NR and reducing deformation-related damage during use. Figure 2b presents the loss modulus of the four composites. Compared to NNR, SNR, and MNR, MSNR exhibits a higher loss modulus, indicating better filler dispersion and enhanced interfacial interactions within the NR matrix. Figure 2c illustrates the loss factor of the four composites, with MSNR showing the lowest loss factor, suggesting that the dual-component fillers enable efficient energy storage and recovery within the NR matrix, resulting in better elastic behavior under dynamic deformation. This also indicates that it maintains good elasticity at low temperatures, thus preventing material embrittlement and making it suitable for low-temperature environments. MSNR has good energy absorption and vibration damping properties, demonstrating that it has a good resistance to deformation. Specific DMA properties are shown in Table S3. Tg1, Tg2, Tg3, and Tg4 represent the glass transition temperatures of NNR, MNR, SNR, and MSNR, respectively. It is evident that Tg4 shifts significantly to the right, which is due to the introduction of dual-component fillers that reduce the mobility of NR, restrict the free movement of NR chains, and lead to stronger interfacial bonding [30,31]. Specific rheological property ratios are shown in Table S2.
The dispersion performance of MNR and MSNR was evaluated using a rubber process analyzer (RPA). Figure 3a shows the storage modulus of the three composites under strain. It is evident that all three composites exhibit a decreasing curve as strain increases, which is due to the destruction of the internal crosslinked network structure of the composites—a phenomenon known as the Payne effect [32]. The Payne effect is a significant non-linear change in the modulus of elasticity of a rubber or other polymer-based composite materials when a load is applied. This phenomenon is particularly evident in rubber matrix composites and is often used to describe the effect of the dispersion state of the filler on the properties of the material. In the case of tires, the Payne effect has an important influence on the nonlinear properties exhibited by the material under load. The nonlinear stiffness of the material can affect the traction, fuel efficiency, and wear behavior of the tire. A lower Payne effect indicates that the filler is more uniformly dispersed in the rubber matrix, forming fewer aggregates or agglomerated structures. This is due to the lower interaction force between filler particles, which avoids the localized increase in stiffness due to aggregation, thus reducing the dynamic modulus of the composite. The value of ΔG’ = G’ (10.47%) − G’ (95.35%) was used as a standard to evaluate dispersion, where ΔG’ represents the difference in G’ between a 10.47% strain and 95.35% strain. A larger ΔG’ value indicates more severe filler agglomeration in the matrix [32]. The calculated ΔG’ values for MNR, SNR, and MSNR are 417.27, 320.87, and 269.56, respectively, indicating that the dual-component fillers in MSNR are more uniformly dispersed in the NR matrix. Furthermore, Figure 3b shows the loss factor of MNR, SNR, and MSNR under strain. It can be observed that the loss factor of MSNR is lower than that of MNR and SNR, which is due to the complementary effect of the dual-component fillers within the matrix during deformation, improving the dispersion of MWCNTs in NR and optimizing the crosslinked network of NR.

2.3. Analysis of Interfacial Interaction Using the Lorenz–Park Method

The interfacial interactions between the filler and matrix were evaluated using the equations proposed by Lorenz and Park. Figure 4a shows the plot of Qf/Qg as a function of eZ using the NNR, MNR, SNR, and MSNR composite specimens. The values of parameters a and b are constants of the equation with values of 1.88 and 0.33, respectively, giving a correlation coefficient (R) of 0.92. According to the observation of Lorentz and Park, a constant value higher than 0.7 indicates a strong interaction between the MWCNTs and SiO2 filler and the NR matrix [33]. In Figure 4b, the decrease in Qf/Qg values with the introduction of MWCNTs and SiO2 is evident, confirming the effective interaction between the rubber matrix and filler.

2.4. Microscopic Morphology

The dispersion of fillers within the NR matrix is crucial. Figure 5a shows the SEM image of MNR, where it is evident that MWCNTs are entangled within the NR matrix, hindering the uniform dispersion of the filler within the matrix and leading to severe agglomeration. Figure 5b shows the SEM image of SNR. Compared to MNR, the SiO2 in SNR is more uniformly dispersed, though some minor agglomerates are still present. In contrast, Figure 5c shows the SEM image of MSNR, where uniform dispersion within the NR matrix is observed. This is attributed to the high adsorption energy of the SiO2 surface, which leads to the attachment of MWCNTs to SiO2 and results in a synergistic effect that enhances the overall performance of NR. This synergy is also a key factor contributing to the excellent mechanical properties of MSNR.

2.5. Molecular Dynamics

2.5.1. Mean Square Displacement (MSD, Section S2.1)

The mean square displacement (MSD) of polymer composites is used to represent the trends in the molecular chain motion in a system, defined as the distance between the positions of particles at time t and their initial positions [34]. It is typically calculated using the formula:
MSD = r t r 0 2
where r 0 and r t represent the position vectors of atoms at the initial time and time t, respectively, and <> denotes the average overall atoms in the system. Figure 6a shows the MSD of the four composites, indicating that MSNR has the lowest MSD, which suggests that the dual-component fillers aid in dispersion within the NR matrix and improve the strength of NR composites. Moreover, a lower MSD indicates a more restricted molecular chain movement, demonstrating that the dual-component fillers exhibit better interfacial bonding capabilities with the NR matrix [35].

2.5.2. Fractional Free Volume (FFV, Section S2.2)

Figure 6b shows the fractional free volume (FFV) of the four composites. This parameter reflects the size and mobility of the free space available for molecular chains within polymer composites, which subsequently affects material performance [36]. The FFV is calculated using the following formula:
F F V = V F r e e V T o t a l × 100 %
where V F r e e and V T o t a l are the free and total volumes of the model system, respectively. The FFV calculation models for the four composites are shown in Figure S2. The calculated FFV values exhibit a decreasing trend, with MSNR having the lowest FFV, indicating that the dual-component fillers reduce the free movement space of NR molecular chains, strengthen intermolecular interactions between the fillers, and more effectively restrict the movement of NR chains. This leads to NR composites having improved interfacial bonding and an enhanced strength.

2.5.3. Binding Energy (Section S2.3)

The binding energy is used to characterize the strength of interactions between substances. It is calculated using the formula:
E i n t = E A + B E A + E B
where E i n t is the total interaction energy and E A and E B are the energies of individual components. When E i n t < 0 , the interaction between materials is stronger [37]. Figure 6c shows the binding energy of MNR, SNR, and MSNR composites. The results indicate that MSNR exhibits the highest negative binding energy, suggesting improved interactions between the fillers and the polymer, leading to better dispersion within the NR matrix [37].
The results of the experimental data show that MSNR has significant advantages over other composites in terms of mechanical properties, energy storage modulus, loss modulus, and dispersion of filler in a rubber matrix. Furthermore, by comparing the molecular dynamics simulations, the volume fraction (FFV) and mean square displacement (MSD) of MSNR reached the minimum values, and the binding energy showed the maximum; these results demonstrate the strong interaction and high binding efficiency of MWCNT and SiO2 with the rubber matrix at the microscopic scale. This agreement between experimental and simulation results not only proves the reliability of the simulation method, but also highlights the remarkable potential of MWCNT and SiO2 bicomponent fillers to enhance the properties of natural rubber, which provides an important theoretical and experimental basis for the design and development of high-performance rubber matrix composites.

3. Materials and Methods

3.1. Materials

Polymers: natural rubber latex (NRL, with a solid content of 60%) was purchased from Zhengmao Petrochemical Co., Ltd., Maoming, Guangdong, China. Fillers: multi-walled carbon nanotubes (MWCNTs, length: 10–20 mm, diameter: 4–6 nm, specific surface area: 500–700 m2/g, purity > 98%) were obtained from Chengdu Organic Chemicals Co., Ltd., Chengdu, China. Silica (SiO2, particle size: 50 ± 5 nm) was purchased from Shanghai Macklin Biochemical Co., Ltd., Shanghai, China. Additives: other reagents, including sulfur powder (S), zinc oxide (ZnO), stearic acid (SA), N-isopropyl-N′-phenyl-p-phenylenediamine (4010NA), N-tert-butyl-2-benzothiazolesulfenamide (NS), and tetrahydrofuran (THF), were obtained from Kunming Kerei Instruments Co., Ltd., Kunming, China.

3.2. Sample Preparation

In this study, NR composites were prepared using a solution blending method. First, NR, MWCNTs, and SiO2 were separately ultrasonically stirred in THF for 2 h; the rotational speed of the mixer and the ultrasonic power of the ultrasonic cleaner were 400 Rpm and 100 Hz, respectively. Subsequently, the materials required for vulcanization (S, ZnO, SA, NS, 4010NA) were added, and the mixture was heated to 50 °C to remove most of the solvent and vacuum-dried in an oven at 60 °C to remove all of the solvent to obtain an uncured MWCNT-SiO2/NR composite. Finally, the uncured MWCNT-SiO2/NR composites were vulcanized at a temperature of 150 °C and a pressure of 15 MPa for 15 min. The experimental formulation consisted of 4 g of NR, 0.08 g MWCNT, 0.2 g SiO2, 0.12 g sulfur (S), 0.2 g zinc oxide (ZnO), 0.08 g stearic acid (SA), 0.08 g N-isopropyl-N′-phenyl-p-phenylenediamine (4010NA), and 0.06 g N-tert-butyl-2-benzothiazolesulfenamide (NS). Pure NR was designated as NNR, SiO2/NR composites as SNR, MWCNT/NR composites as MNR, and MWCNT-SiO2/NR composites as MSNR. The experimental procedure is illustrated in detail in Figure 7. Experiment-specific formulations are presented in Table S4.

3.3. Characterization Method

3.3.1. Mechanical Property Tests

The mechanical properties of the four samples were tested using a universal testing machine (WDW-10, Changchun Institute of Testing Machines, Changchun, China); knowing these properties is essential for materials used in practical applications. The experimental conditions were as follows: room temperature, rate: 200 mm/min−1, size: 40 × 10 × 1 mm. The motion of the molecular chains of the composites was investigated using a dynamic mechanical analyzer (DMA, TAQ800, TA Instruments, New Castle, DE, USA) to characterize the confined regions formed within the composites. The test temperature range and frequency were −140–50 °C and 1 Hz, respectively.

3.3.2. Dispersion Performance Test

The Payne effect of the composites and the dispersion of fillers in the NR matrix were studied using a rubber processing analyzer (RPA, Premier RPA, Premier Control Technologies, Manchester, UK) with a strain range of 10–100% and a frequency of 1 Hz. A field emission scanning electron microscope (FE-SEM, NOVA Nano SEM450, Hillsboro, OR, USA) was used to characterize the morphology of the MWCNT/NR composites under an accelerating voltage of 10 kV. The samples were frozen in liquid nitrogen for 5 min, and then an external force was applied to fracture the samples to obtain a new fracture surface. The fracture specimen was sprayed with platinum to increase its conductivity and obtain higher-quality FE-SEM images.

3.3.3. Analysis of the Interfacial Interaction Between the MWCNTs and the Matrix (Via the Lorenz–Park Method)

Analysis of the Interfacial Interaction between the MWCNTs, SiO2, and the NR Matrix (via the Lorenz–Park Method).
The Lorenz–Park method was used to evaluate the interaction between MWCNTs, SiO2, and NR [38]. Based on swelling tests conducted in a solvent, the appropriate parameters were determined, and the interaction was calculated using Equation (2) [33]:
  Q f Q g = a e z + b
Assume Q is the mass of toluene absorbed per gram of rubber; f and g represent the vulcanized nanocomposite including a filler and NR, respectively; and z represents the ratio of the filler mass to the rubber mass. a and b are constants. Equation (3) is used for the calculation.
  Q = ω s ω d ω r   ×   100 ω F
where ω s refers to the mass of the swollen composite when equilibrium is reached, ω d refers to the mass of the dry composite, ω r refers to the mass of the rubber in the dry composite, and ω f refers to the total mass of the formulation.

3.4. Molecular Dynamics Simulation Methods

In this study, Materials Studio 2020 (MS) software was used for molecular dynamics (MD) simulations to construct polymer models and periodic structures. The main component of natural rubber latex is cis-1,4-polyisoprene, and repeat units were created using the Visualizer module in MS, with a polymerization degree of 20 [39,40] to establish MWCNTs and SiO2. MWCNT parameters were set at N: 6 and M: 6, with 10 repeat units, where N and M are the diameters of the outer and inner carbon nanotubes, respectively. The radius of SiO2 was set to 10 Å, as shown in Figure S3a–d. A 40 × 40 × 40 empty cubic unit cell was constructed, and the Amorphous Cell module was used to build natural rubber latex molecular chains, with a predefined density of 0.93 m2/g, through the Construction function. A single-repeating-unit molecular chain was placed into the unit cell. The Packing module was then used to separately incorporate MWCNTs and SiO2 into the unit cell; the models for NNR, SNR, MNR, and MSNR are shown in Figure 8a–d. Subsequently, the lowest energy model was obtained using the Forcite module for geometry optimization and annealing (300–500 K, heating ramps per cycle: 5, dynamics steps per ramp: 100, total number of steps: 50,000) and dynamics simulations (Time step: 1 fs, Total simulation time: 200 ps, Number of steps: 20,000). Finally, the fractional free volume (FFV), mean square displacement (MSD), and binding energy of the four models were calculated. The COMPASS force field was used throughout the above process, with a time step of 1 fs and a total simulation time of 200 fs, under an NVE ensemble.

4. Conclusions

The objective of this study was to improve the dispersion of fillers within a natural rubber latex (NR) matrix. NR composites, multi-walled carbon nanotube (MWCNT)/NR (MNR) composites, silica (SiO2)/NR (SNR) composites, and MWCNT-SiO2/NR (MSNR) composites were prepared using a solution blending method to investigate the effects of dual-component MWCNT and SiO2 fillers on NR composites. Mixing multi-walled carbon nanotubes with silica in a natural rubber latex matrix produces a significant synergistic effect and improves the mechanical and dispersive properties, making this composite material suitable for a wide range of applications in the fields of automobile tires, conveyor belts, and electrical insulation materials. The following conclusions were drawn:
(1) After adding MWCNTs and SiO2, the tensile strength, elongation at break, and Young’s modulus of the NR composites increased by 59.85%, 71.44%, and 28.74%, respectively.
(2) Dynamic mechanical analysis (DMA) showed that the storage modulus and loss modulus of NR composites increased after adding MWCNTs and SiO2, while the loss factor decreased. This indicates that the stiffness of MSNR increased, and the molecular chains within NR were restricted, resulting in a higher interfacial bonding strength.
(3) The dispersion performance of the MNR, SNR, and MSNR composites was analyzed using a rubber process analyzer (RPA). The Payne effect of the MSNR composite was lower, indicating better dispersion.
(4) The fracture surface morphology of the MNR, SNR, and MSNR composites was analyzed using scanning electron microscopy (SEM). The synergistic effect between MWCNTs and SiO2 in the MSNR composite resulted in a uniform distribution of all fillers within the NR matrix, thereby improving the overall performance of NR.
(5) Molecular dynamics (MD) simulations were used to calculate the MSD, FFV, and binding energy of the composites. The results showed that MSNR had the lowest MSD and FFV and the highest negative binding energy, indicating that the dual-component fillers restricted the movement of NR molecular chains and exhibited better interfacial bonding with the NR matrix. These simulation results were consistent with the experimental findings.
(6) The hysteresis area of the first cycle stress–strain curve of MSNR was the largest; a larger hysteresis area usually means that the material loses more energy after a force is applied, resulting in a larger hysteresis loss. The results show that MSNR has a weak elastic recovery compared to the other three composites. This is due to the fact that NR is inherently viscoelastic. In future work, we will focus on the difficult task of reducing the viscoelasticity of NR composites to minimize the hysteresis loss.

Supplementary Materials

The following supporting information can be downloaded at: https://www.mdpi.com/article/10.3390/molecules30020349/s1, Figure S1: Stress–strain cyclic curve of NNR, MNR, SNR and MSNR; Figure S2: Free volume model of NNR, MNR, SNR and MSNR. Figure S3: Molecular dynamics model: (a) NR; (b) MWNCT; (c) SiO2 and (d) different atoms. Table S1: Definitions of abbreviation used in this study; Table S2: Comparison of mechanical properties. Table S3: DMA performance comparison. Table S4: The formula of the composites.

Author Contributions

Z.F.: Conceptualization, Methodology, Investigation, and Writing—Original draft. H.Z.: Conceptualization and Supervision. B.H.: Investigation and Data analysis. H.C.: Investigation and Data analysis. Y.Y.: Methodology, Writing—Review and Editing, and Funding acquisition. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by the Major Science and Technology Special Plan of the Yunnan Provincial Science and Technology Department under grant number 202102AG050043. The Article Processing Charge (APC) was supported by Science and Technology Plan Project of Yunnan Provincial Department of Science and Technology under grant number 202405AD350041.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Data can be made available by the corresponding author upon request.

Acknowledgments

The authors gratefully acknowledge the projects “Yunnan Provincial Science and Technology Department major science and technology special plan (202102AG050043)”.

Conflicts of Interest

Authors Zhipeng Feng, Bo Hu, and Huabin Chen are employed by the company Broadvision Engineering Consultants Co. Ltd. The remaining authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

References

  1. Zhao, L.; Liu, L.; Gao, J.; Zhang, L. The structure and properties of bis(γ-triethoxysilylpropyl) tetrasulfide modified silica/epoxidized natural rubber nanocomposites as tire tread. Polymer 2024, 311, 127550. [Google Scholar] [CrossRef]
  2. Miao, X.; Duan, X.; Cheng, H.; Duan, H.; Zhang, Z.; Liu, Y.; Cheng, S. Green and energy-saving tread rubber by constructing chemical cross-linking interface between graphene oxide and natural rubber. Compos. Commun. 2024, 51, 102067. [Google Scholar] [CrossRef]
  3. Wong, D.; Fabito, G.; Debnath, S.; Anwar, M.; Davies, I.J. A critical review: Recent developments of natural fiber/rubber reinforced polymer composites. Clean. Mater. 2024, 13, 100261. [Google Scholar] [CrossRef]
  4. Hancharoen, K.; Kamhangrittirong, P.; Suwanna, P. Improvement of natural fiber cement composite for roofing applications through addition of waste tire rubber: An investigation of the physical, mechanical, thermal, and acoustic properties. Clean. Mater. 2024, 13, 100265. [Google Scholar] [CrossRef]
  5. Guchait, A.; Pramanik, S.; Goswami, D.K.; Chattopadhyay, S.; Mondal, T. Elastomeric Ionic Hydrogel-Based Flexible Moisture-Electric Generator for Next-Generation Wearable Electronics. ACS Appl. Mater. Interfaces 2024, 16, 46844–46857. [Google Scholar] [CrossRef]
  6. Sun, C.; Li, L.; Ji, H.; Yang, H.; Jin, G.; Jiang, C.; Guo, P.; Zhang, L.; Yu, P.; Wang, R. The use of crude carbon dots as green, low-cost and multifunctional additives to improve the curing, mechanical, antioxidative and fluorescence properties of epoxy natural rubber/silica composites. Compos. Part A Appl. Sci. Manuf. 2024, 182, 108177. [Google Scholar] [CrossRef]
  7. Mouslih, Y.; Le Cam, J.-B.; Ruellan, B.; Jeanneau, I.; Canevet, F. Temperature effects on the lifetime reinforcement due to strain-induced crystallization in carbon black filled natural rubber under non-relaxing torsion: Comparison with non-relaxing tensile loadings. Mech. Mater. 2024, 196, 105045. [Google Scholar] [CrossRef]
  8. Li, Q.; Meng, H.; Song, Y.; Zheng, Q. Performance enhancement of silica filled natural rubber nanocomposites using organic deep eutectic solvent. Compos. Sci. Technol. 2024, 256, 110744. [Google Scholar] [CrossRef]
  9. Sermsook, N.; Thummarungsan, N.; Rotjanasuworapong, K.; Lerdwijitjarud, W.; Sirivat, A. Fabrication and testing of functionalized multi-walled carbon nanotubes/deproteinized natural rubber composites for bending actuation under electric field. Sens. Actuators A Phys. 2022, 344, 113762. [Google Scholar] [CrossRef]
  10. Yi Xuan, Y.; Ridzuan, M.J.M.; Abdul Majid, M.S.; Rahman, M.T.A.; Yudhanto, F.; Khasri, A.; Ismail, M.S. Influence of multi-walled carbon nanotubes on thermal behaviour and mechanical properties of pineapple leaf fibre-based natural rubber composites. J. Mater. Res. Technol. 2024, 30, 8608–8619. [Google Scholar] [CrossRef]
  11. Banerjee, S.S.; Arief, I.; Berthold, R.; Wiese, M.; Bartholdt, M.; Ganguli, D.; Mitra, S.; Mandal, S.; Wallaschek, J.; Raatz, A.; et al. Super-elastic ultrasoft natural rubber-based piezoresistive sensors for active sensing interface embedded on soft robotic actuator. Appl. Mater. Today 2021, 25, 101219. [Google Scholar] [CrossRef]
  12. Liu, H.; Yang, L.; Liu, X.; Cao, J.-P.; Zhang, J.; Luo, Z.; Gao, Z. Silicon dioxide nanoparticle decorated graphene with excellent dispersibility in natural rubber composites via physical mixing for application in green tires. Compos. Part B Eng. 2023, 258, 110700. [Google Scholar] [CrossRef]
  13. Phumnok, E.; Saetiao, P.; Bumphenkiattikul, P.; Rattanawilai, S.; Khongprom, P. CFD simulation of silica dispersion/natural rubber latex mixing for high silica content rubber composite production. RSC Adv. 2024, 14, 12612–12623. [Google Scholar] [CrossRef] [PubMed]
  14. Prajitha, V.; Jibin, K.P.; Abitha, V.K.; Sisanth, K.S.; Huskic, M.; Meera, A.P.; George, J.S.; Thomas, S. Advancing mechanical performance in sustainable engineering: Synergistic effects of graphene oxide/nano-silica hybrid nanofiller via latex coagulation in natural rubber composites. Polym. Compos. 2024, 45, 5980–5991. [Google Scholar] [CrossRef]
  15. Afsharirad, F.; Mousanezhad, S.; Biglari, H.; Rahmani, O. Molecular dynamics of axial interwall van der Waals force and mechanical vibration of double-walled carbon nanotubes. Mater. Today Commun. 2021, 28, 102708. [Google Scholar] [CrossRef]
  16. You, B.; Jin, S. Preparation of Hydrophobic Modified Silica with Si69 and Its Reinforcing Mechanical Properties in Natural Rubber. Materials 2024, 17, 3131. [Google Scholar] [CrossRef]
  17. Zhou, J.; Wang, W.; Song, Y.; Zheng, Q. Effect of ionic liquid on structure and properties of carbon black filled natural rubber vulcanizates. Compos. Part A Appl. Sci. Manuf. 2023, 167, 107432. [Google Scholar] [CrossRef]
  18. Xue, J.; Hao, Y.; Qu, S.; Wang, C.; Li, L. Exploring the reinforcement and conductivity mechanism of K2FeO4-modified multiwalled carbon nanotubes in carbon black/natural rubber composites. Polym. Compos. 2024, 45, 6252–6263. [Google Scholar] [CrossRef]
  19. Mohd Khairuddin, F.A.; Rashid, A.A.; Leo, C.P.; Lim, G.K.; Ahmad, A.L.; Lim, H.M.; Tan, I.C.S. Recent progress in superhydrophobic rubber coatings. Prog. Org. Coat. 2022, 171, 107024. [Google Scholar] [CrossRef]
  20. Shahamatifard, F.; Rodrigue, D.; Park, K.W.; Frikha, S.; Mighri, F. Natural rubber nanocomposites: Effect of carbon black/multi-walled carbon nanotubes hybrid fillers on the mechanical properties and thermal conductivity. Polym. Plast. Technol. Mater. 2021, 60, 1930044. [Google Scholar] [CrossRef]
  21. Sun, C.-Y.; Ji, H.-J.; Li, L.-W.; Yang, H.; An, X.-P.; Chen, Y.-P.; Han, M.-J.; Jiang, C.; Zhang, L.-Q.; Yu, P.; et al. Simultaneously Improved Curing, Mechanical, Antioxidative Properties and Reduced ZnO Loading of Silica Filled NR Composites by Incorporation of Low-cost Crude Carbon Dots via Conventional Melt-milling Method. Chin. J. Polym. Sci. 2024, 42, 815–825. [Google Scholar] [CrossRef]
  22. Wang, Y.; Wang, W.; Zhu, S.; Yang, G.; Zhang, Z.; Li, P. The evolution of the thermodynamic property of graphene oxide nanofiber coated poly(vinyl alcohol) resin surface by the molecular dynamic simulations. J. Mol. Liq. 2020, 316, 113723. [Google Scholar] [CrossRef]
  23. Li, Y.; Wang, Q.; Wang, S. A review on enhancement of mechanical and tribological properties of polymer composites reinforced by carbon nanotubes and graphene sheet: Molecular dynamics simulations. Compos. Part B Eng. 2019, 160, 348–361. [Google Scholar] [CrossRef]
  24. Yang, B.; Li, Y.; Wang, S.; Nie, R.; Wang, Q. Aminosilane modified graphene oxide for reinforcing nitrile butadiene rubber: Experiments and molecular dynamic simulations. Compos. Sci. Technol. 2023, 235, 109956. [Google Scholar] [CrossRef]
  25. Sepay, N.; Chakrabarti, S.; Afzal, M.; Alarifi, A.; Mal, D. Identification of 4-acrylamido-N-(pyridazin-3-yl)benzamide as anti-COVID-19 compound: A DFTB, molecular docking, and molecular dynamics study. RSC Adv. 2022, 12, 24178–24186. [Google Scholar] [CrossRef]
  26. Allec, S.I.; Sun, Y.; Sun, J.; Chang, C.A.; Wong, B.M. Heterogeneous CPU+GPU-Enabled Simulations for DFTB Molecular Dynamics of Large Chemical and Biological Systems. J. Chem. Theory Comput. 2019, 15, 2807–2815. [Google Scholar] [CrossRef] [PubMed]
  27. Xu, F.; Deng, J.; Liu, Y.; Xie, H.; Long, Z.; Dai, B.; Yang, H.; You, L.; Zhu, C.; Jin, D. Multiscale revelation of asphalt morphology and adhesion performance evolution during stress relaxation process. Fuel 2024, 380, 133244. [Google Scholar] [CrossRef]
  28. Kong, J.; Sun, J.; Tong, Y.; Dou, Q.; Wei, Y.; Thitsartarn, W.; Chee Chuan Yeo, J.; He, C. Carbon nanotubes-bridged-fumed silica as an effective binary nanofillers for reinforcement of silicone elastomers. Compos. Sci. Technol. 2019, 169, 232–241. [Google Scholar] [CrossRef]
  29. Xu, Z.; Jerrams, S.; Guo, H.; Zhou, Y.; Jiang, L.; Gao, Y.; Zhang, L.; Liu, L.; Wen, S. Influence of graphene oxide and carbon nanotubes on the fatigue properties of silica/styrene-butadiene rubber composites under uniaxial and multiaxial cyclic loading. Int. J. Fatigue 2020, 131, 105388. [Google Scholar] [CrossRef]
  30. Pan, Q.; Zhao, G.; Deng, H.; Fu, Q. Balanced physical properties for thermoplastic silicone vulcanizate-based polymer composites containing functional filler. Polym. Compos. 2020, 41, 4307–4317. [Google Scholar] [CrossRef]
  31. Rasana, N.; Jayanarayanan, K.; Mohan, H.T.; Keller, T. Static and dynamic mechanical properties of nanosilica and multiwalled carbon nanotube reinforced acrylonitrile butadiene styrene composites: Theoretical mechanism of nanofiller reinforcement. Iran. Polym. J. 2021, 30, 1211–1225. [Google Scholar] [CrossRef]
  32. Grunert, F.; Wehmeier, A.; Blume, A. New Insights into the Morphology of Silica and Carbon Black Based on Their Different Dispersion Behavior. Polymers 2020, 12, 567. [Google Scholar] [CrossRef]
  33. Santos, R.J.; Hiranobe, C.T.; Dognani, G.; Silva, M.J.; Paim, L.L.; Cabrera, F.C.; Torres, G.B.; Job, A.E. Using the Lorenz–Park, Mooney–Rivlin, and dynamic mechanical analysis relationship on natural rubber/leather shavings composites. J. Appl. Polym. Sci. 2021, 139, 51880. [Google Scholar] [CrossRef]
  34. Wu, J.; Teng, F.; Su, B.; Wang, Y. Molecular dynamics study on tribological properties of EUG/NR composites. Comput. Mater. Sci. 2021, 199, 110732. [Google Scholar] [CrossRef]
  35. Liu, X.; Song, M.; Wang, H.; Chen, S.; Zheng, W.; Wang, X. Hydrogen bond networks and wrinkles in graphene oxide/nitrile butadiene rubber composites for enhancement of damping capability: Molecular simulation and experimental study. Compos. Sci. Technol. 2023, 240, 110083. [Google Scholar] [CrossRef]
  36. Teng, F.; Wu, J.; Su, B.; Wang, Y. Enhanced Tribological Properties of Vulcanized Natural Rubber Composites by Applications of Carbon Nanotube: A Molecular Dynamics Study. Nanomaterials 2021, 11, 2464. [Google Scholar] [CrossRef] [PubMed]
  37. Reil, M.; Hoffman, J.; Predecki, P.; Kumosa, M. Graphene and graphene oxide energetic interactions with polymers through molecular dynamics simulations. Comput. Mater. Sci. 2022, 211, 111548. [Google Scholar] [CrossRef]
  38. Lorenz, O.; Parks, C.R. The crosslinking efficiency of some vulcanizing agents in natural rubber. J. Polym. Sci. 2003, 50, 299–312. [Google Scholar] [CrossRef]
  39. Ma, C.; Li, Z.; Duan, X.; Cheng, B.; Cao, H.; Liao, M. Molecular dynamics simulation and performance analysis of polyimide/aramid blends. J. Mol. Model. 2024, 30, 19. [Google Scholar] [CrossRef] [PubMed]
  40. Qu, Z.; Wang, W.; Hua, Y.; Cang, S. Effect of High-Temperature Paraffin Impregnation on the Properties of the Amorphous Cellulose Region Based on Molecular Dynamics Simulation. Forests 2023, 14, 1068. [Google Scholar] [CrossRef]
Figure 1. Mechanical properties of NNR, MNR, SNR, and MSNR: (a) stress–strain curve, (b) tensile strength, (cf) stress–strain hysteresis curves.
Figure 1. Mechanical properties of NNR, MNR, SNR, and MSNR: (a) stress–strain curve, (b) tensile strength, (cf) stress–strain hysteresis curves.
Molecules 30 00349 g001
Figure 2. Rheological properties of NNR, MNR, SNR, and MSNR: (a) storage modulus, (b) loss modulus, (c) loss factor.
Figure 2. Rheological properties of NNR, MNR, SNR, and MSNR: (a) storage modulus, (b) loss modulus, (c) loss factor.
Molecules 30 00349 g002
Figure 3. Rheological properties of MNR, SNR, and MSNR at 100% strain: (a) storage modulus, (b) loss modulus.
Figure 3. Rheological properties of MNR, SNR, and MSNR at 100% strain: (a) storage modulus, (b) loss modulus.
Molecules 30 00349 g003
Figure 4. (a) Trend plot of Qf/Qg as a function of eZ for four composites. (b) Trend plot of Qf/Qg for four composites.
Figure 4. (a) Trend plot of Qf/Qg as a function of eZ for four composites. (b) Trend plot of Qf/Qg for four composites.
Molecules 30 00349 g004
Figure 5. Microscopic morphology by SEM. (a) MNR, (b) SNR, and (c) MSNR.
Figure 5. Microscopic morphology by SEM. (a) MNR, (b) SNR, and (c) MSNR.
Molecules 30 00349 g005
Figure 6. (a) MSD of NNR, MNR, SNR, and MSNR. (b) FFV of NNR, MNR, SNR, and MSNR. (c) Energy of MNR, SNR, and MSNR.
Figure 6. (a) MSD of NNR, MNR, SNR, and MSNR. (b) FFV of NNR, MNR, SNR, and MSNR. (c) Energy of MNR, SNR, and MSNR.
Molecules 30 00349 g006
Figure 7. Flow chart of MSNR preparation.
Figure 7. Flow chart of MSNR preparation.
Molecules 30 00349 g007
Figure 8. Image of molecular dynamics simulation. (a) NNR, (b) SNR, (c) MNR, and (d) MSNR.
Figure 8. Image of molecular dynamics simulation. (a) NNR, (b) SNR, (c) MNR, and (d) MSNR.
Molecules 30 00349 g008
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content.

Share and Cite

MDPI and ACS Style

Feng, Z.; Zhu, H.; Hu, B.; Chen, H.; Yan, Y. Mechanism and Characterization of Bicomponent-Filler-Reinforced Natural Rubber Latex Composites: Experiment and Molecular Dynamics (MD). Molecules 2025, 30, 349. https://doi.org/10.3390/molecules30020349

AMA Style

Feng Z, Zhu H, Hu B, Chen H, Yan Y. Mechanism and Characterization of Bicomponent-Filler-Reinforced Natural Rubber Latex Composites: Experiment and Molecular Dynamics (MD). Molecules. 2025; 30(2):349. https://doi.org/10.3390/molecules30020349

Chicago/Turabian Style

Feng, Zhipeng, Hongzhou Zhu, Bo Hu, Huabin Chen, and Yong Yan. 2025. "Mechanism and Characterization of Bicomponent-Filler-Reinforced Natural Rubber Latex Composites: Experiment and Molecular Dynamics (MD)" Molecules 30, no. 2: 349. https://doi.org/10.3390/molecules30020349

APA Style

Feng, Z., Zhu, H., Hu, B., Chen, H., & Yan, Y. (2025). Mechanism and Characterization of Bicomponent-Filler-Reinforced Natural Rubber Latex Composites: Experiment and Molecular Dynamics (MD). Molecules, 30(2), 349. https://doi.org/10.3390/molecules30020349

Article Metrics

Back to TopTop