1. Introduction
Fiber-reinforced polymer composites (FRPCs), which have outstanding material qualities such as high stiffness, strength, and strength-to-weight ratio, are favorable for applications and have gained a lot of attention from both academia and industries [
1]. Manufacturing techniques of FRPCs stand for a multidisciplinary subject that requires proper design rules and topology optimizations [
2].
Topology optimization is a powerful tool for helping engineers design innovative structures and products, and has already found successful applications in various energy fields [
3,
4]. In knowledge-driven theories, minimizing the mean compliance and elastic strain of the energy of a structure is the main objective function for the majority of structural topology optimization problems [
5]. Entropy generation is often additionally used to assess topology optimization for high-performance structures in aeronautical engineering and automotive systems [
6]. Greater efforts are being put into improving the robustness and effectiveness of optimization algorithms, and their applicability has been confirmed [
7,
8]. With regard to the topology optimization problems, numerous knowledge-driven strategies have been developed to achieve the optimal structure under given load and boundary conditions, manufacturing restraints, and performance objectives. Such models include the solid isotropic material with penalization (SIMP) [
9], the level set [
10], bi-directional evolutionary structural optimization (BESO) [
11], and moving morphable components (MMC) [
12,
13].
The SIMP method predicts an optimal material distribution within a given design space, and has been considered the most widely used topology optimization scheme to explore optimal structures [
14]. The SIMP method stands for one of the typical mesh-based approaches. The reference domain should first be discretized by creating a finite element mesh, followed by a finite element analysis (FEA) performed to obtain the calculation of the compliance for a topology configuration. The traditional methods devoted to topology optimization issues require considerably fine meshes to produce high-resolution designs; as a result, the FEA calculation can be difficult and time-consuming to implement. The cost of FEA computing and evaluating a compliance-based objective function under the volume constraint increases with the complexity (finer) of the finite element discretization.
A high-performance GUP solver is an efficient answer to low computing needs without sacrificing the quality of the structures, especially for large 3D design problems [
15]. In addition, many researchers are increasingly interested in applying machine learning techniques to assist optimization procedures of compliance minimization. As numerical modeling naturally complements the ML technique by providing enormous amounts of relevant data, data creation is no longer a challenge in developing effective and robust data-driven models [
16,
17]. Ref. [
18] suggested a K-means algorithm to reduce the dimension of the design variables, thus shortening the computational time. Ref. [
19] established an implicit mapping model of shape function between the high resolution and a coarse resolution to reduce the FEA calculation significantly.
There have also been widespread attempts to speed the process of the convergence of the optimization by using powerful neural network (NN) models [
20]. Convolutional neural networks (CNNs), a family of artificial neural networks that have gained dominance in a variety of computer vision tasks [
21,
22], are the most well-established deep learning algorithms in topology optimization tasks. Thus, the topology optimization problem is transformed from a design challenge to an image recognition problem. For the optimized topology configurations, researchers have proposed replacing the FEA calculation module with CNN models [
23,
24]. Furthermore, CNN models have been combined with generative adversarial network (GAN) algorithms [
25] and long short-term memory networks (LSTM) algorithms [
17,
26] to accelerate the iteration procedures of the SIMP algorithm. The image-based CNN model achieves high accuracy in mapping the topology configuration to its compliance, while the training from scratch is usually time-consuming, and the black-box nature hinders its applicability [
22].
In the fields of image processing and computer vision, the geometric features of an image can also be characterized using a set of measurable quantities known as moment invariants [
27]. The moment invariants reflect the inherent properties of rotation, translation, and scale invariance. This calculation finds widespread use in tasks such as object recognition, tracking, and image feature extraction. Using invariants as features instead of the image itself, the selection of artificial neural networks can be flexible to replace the CNN model [
24,
28].
The radial basis function (RBF) has emerged as a variant of the artificial neural network, showing the principal advantages of easy design, good generalization, and faster training. GRNN [
29] is one type of RBF, and it showcases the capability of quickly learning and rapidly converging to the optimal regression surface with a large number of datasets [
30]. It has been demonstrated that the GRNN algorithm can more efficiently extract valuable information from images while reducing the training cost compared to the CNN models [
28].
In this study, towards elucidating the correlation between compliance and optimized topology configurations, we propose a novel deep learning model based on moment invariant analysis of an efficient GRNN neural network. The paper is outlined as follows.
Section 2 discusses the design problem and the existing SIMP method, and elaborates on mathematical calculations of moment invariants, along with the architecture of GRNN used in this study. To determine the suitable deep learning model, this paper compares the compliance prediction performance of the GRNN, DNN, and CNN algorithms. The SIMP simulation results are utilized for dataset generation to train the machine learning models.
Section 3 evaluates the prediction model to justify the accuracy, efficiency, and reliability, with evaluations and comparison results with existing models presented.
Section 4 gives concluding remarks and explains the limitations of the current framework, and future outlooks are also given.
4. Conclusions and Outlook
In this work, a novel GRNN algorithm is developed to predict the topology compliance, together with the moment invariants as independent variables, which are obtained from the FEA-determined structural topology. The algorithm is trained using data produced by the SIMP approach, which takes into account two classic tasks—a cantilever beam and a simply supported beam—at various iteration stages. With a comparison to CNN and DNN models, the model is thoroughly evaluated using the metrics of accuracy, efficiency, and generalizability. Through the study, the following conclusions can be drawn.
(1) The prediction accuracy of the GRNN model in the training and testing sets is supported by and drastically shortens the training and prediction cost compared to the CNN and DNN models.
(2) Compared with the DNN and CNN algorithms, the GRNN model shows the best generalization ability on compliance prediction for structural topology with rotations and under different material volume fractions.
(3) The moment invariants have translation, scaling, and rotational invariance, and the evaluation demonstrates that using the moment invariants as features is important in determining a reliable deep learning model for compliance prediction in topology optimization problems.
In this study, the GRNN is considered a preferred algorithm with high accuracy, efficiency, and generalization ability in the application of exploring the underlying relationship between the structural topology and its compliance. However, we still acknowledge several limitations. The current work denotes an end-to-end paradigm to predict the structural compliances in the SIMP method, which represents a simplified classic isotropic scenario without considering the manufacturing constraints for fiber-reinforced composites. The generalizable deep learning method represents a potential strategy in aspects of replacing the FEA calculation for high-resolution problems within the traditional topology optimization framework. Future efforts can be improved by involving constraints of the placement of path planning of fibers, which is essential in customizing the mechanical anisotropy in manufacturing, with the traditional numerical implementation being more costly.
The current work is promising in that it can be extended to the revised design issues and generate real-time optimization for advanced FRPC structure design [
35,
36]. It can also be utilized together with fiber printing techniques for applications in additive manufacturing [
37].