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Unsteady Flow Loss Mechanism and Aerodynamic Improvement of Two-Stage Turbine under Pulsating Conditions

1
School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510641, China
2
State Key Laboratory of Automotive Safety and Energy, Tsinghua University, Beijing 100084, China
*
Author to whom correspondence should be addressed.
Entropy 2019, 21(10), 985; https://doi.org/10.3390/e21100985
Received: 4 September 2019 / Revised: 30 September 2019 / Accepted: 3 October 2019 / Published: 10 October 2019
The developments of two-stage turbocharging and turbocompounding promote the application of the two-stage turbine system in internal combustion engines. Since the turbine suffers from the pulsating exhaust, the performance deteriorates significantly from steady conditions. In the paper, the pulsating flow losses in the two-stage turbine are analyzed and a control method is proposed to improve the turbine performance. ANSYS CFX, which is a commercial software for computational fluid dynamic, is applied to resolve the three-dimensional unsteady flow problem. The accuracy of the simulation method is verified by the experimental data from each turbine. Firstly, the impacts of pulse amplitudes on transient loss of each component of the two-stage turbine are studied. Then flow field analysis is carried out to understand details of the unsteady flows. It is found that the variation of incidence angle at the low-pressure turbine (LPT) rotor tip is significantly larger than that at rotor hub, which causes severe flow loss near leading edge. As a result, the LPT performance drops down significantly. To improve the LPT performance, the blade shape at tip is modified. The aerodynamic performances of turbines with three different shapes under high- and low-load pulsating flow conditions are evaluated. It is found that increased inlet blade angle and medium thickness achieves good aerodynamic performance. The rotor averaged efficiency is improved by 2.27% under high-load pulsating condition. View Full-Text
Keywords: two-stage turbine; pulsating flow; flow loss analysis; flow control; computational fluid dynamics two-stage turbine; pulsating flow; flow loss analysis; flow control; computational fluid dynamics
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Zhao, R.; Li, W.; Zhuge, W.; Zhang, Y. Unsteady Flow Loss Mechanism and Aerodynamic Improvement of Two-Stage Turbine under Pulsating Conditions. Entropy 2019, 21, 985.

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