Search Results (4)

Titanium-containing carbide slag (TCS) is the product obtained by high-temperature carbothermal reduction in Titanium-bearing blast furnace slag (TBFS), which contains a large amount of TiC phase with excellent electrical conductivity. In this paper, conductive cement mortar was prepared with TCS as an aggregate and graphite as a conductive phase. The content of graphite on the compressive strength and electrical resistivity of the prepared cement mortar was investigated. The results showed that the replacement of standard sand with TCS as an aggregate not only significantly reduced the electrical resistivity of the cement mortar, but also improved its compressive strength. When the graphite content was 10 wt%, the cement mortar with TCS as the aggregate exhibited excellent comprehensive performance with the 28d compressive strength of 34.0 MPa and the electrical resistivity of 2.9 Ω m in dry condition, respectively. The results of this paper provided a new way both for the utilization of TBFS and the preparation of conductive cement mortars. Full article

The effects of F⁻ concentration, leaching temperature, and time on the Ti leaching from Ti-bearing electric furnace slag (TEFS) by [NH₄⁺]-[F⁻] solution leaching process was investigated to reveal the leaching mechanism and kinetics of titanium. The results indicated that the Ti leaching rate obviously increased with the increase of leaching temperature and F⁻ concentration. The kinetic equation of Ti leaching was obtained, and the activation energy was 52.30 kJ/mol. The fitting results of kinetic equations and calculated values of activation energy both indicated that the leaching rate of TEFS was controlled by surface chemical reaction. The semi-empirical kinetics equation was consistent with the real experimental results, with a correlation coefficient (R²) of 0.996. The Ti leaching rate reached 92.83% after leaching at 90 °C for 20 min with F⁻ concentration of 14 mol/L and [NH₄⁺]/[F⁻] ratio of 0.4. The leaching rates of Si, Fe, V, Mn, and Cr were 94.03%, 7.24%, 5.36%, 4.54%, and 1.73%, respectively. The Ca, Mg, and Al elements were converted to (NH₄)₃AlF₆ and CaMg₂Al₂F₁₂ in the residue, which can transform into stable oxides and fluorides after pyro-hydrolyzing and calcinating. Full article

Titanium-bearing electric furnace slag (TEFS) was prepared from vanadium titanomagnetite and leached with sulfuric acid. The Ti leaching rate of vanadium titanomagnetite TEFS is significantly lower than that of ilmenite TEFS. The impurity content in vanadium titanomagnetite TEFS is higher than that in ilmenite TEFS. This might be one of the main factors resulting in the low leaching rate of Ti, so the leaching behaviors of various impurities under different conditions (temperature, acid/solid weight ratio, particle size, and initial sulfuric acid concentration) were investigated. The following trends were observed under different leaching conditions: The leaching rate of Fe increased rapidly and reached equilibrium quickly, that of Si increased quickly in the early stage and then decreased in the later stage, that of Ca increased initially and reached equilibrium later, and the leaching rates of Mg and Al increased gradually until the equilibrium was reached. The leaching rate of Fe was too rapid to be able to investigate its leaching kinetics, and the insoluble leached products of Si and Ca interfered with their leaching. The effects of leaching parameters on the leaching of impurities were further analyzed by X-ray diffraction (XRD) and scanning electron microscopy analysis. XRD data indicated that spinel is the major Mg- and Al-bearing mineral in TEFS. Mg and Al showed similar leaching behaviors, and their leaching conformed to a new model based on interface transfer and diffusion across the product layer, both of which affect the leaching rate. Full article

The effects of basicity and MgO content on reduction behavior and separation of iron and slag during smelting vanadium titanomagnetite by electric furnace were investigated. The reduction behaviors affect the separation of iron and slag in the direct reduction-electric furnace process. The recovery rates of Fe, V, and Ti grades in iron were analyzed to determine the effects of basicity and MgO content on the reduction of iron oxides, vanadium oxides, and titanium oxides. The chemical compositions of vanadium-bearing iron and main phases of titanium slag were detected by XRF and XRD, respectively. The results show that the higher level of basicity is beneficial to the reduction ofiron oxides and vanadium oxides, and titanium content dropped in molten iron with the increasing basicity. As the content of MgO increased, the recovery rate of Fe increased slightly but the recovery rate of V increased considerably. The grades of Ti in molten iron were at a low level without significant change when MgO content was below 11%, but increased as MgO content increased to 12.75%. The optimum conditions for smelting vanadium titanomagnetite were about 11.38% content of MgO and quaternary basicity was about 1.10. The product, vanadium-bearing iron, can be applied in the converter steelmaking process, and titanium slag containing 50.34% TiO₂ can be used by the acid leaching method. Full article