Search Results (3)

Ramie is a valuable natural fiber resource. The fabric made of ramie fiber has distinctive natural characteristics, and its products are widely favored in the international market. Because the cellulose fiber in ramie is closely adhered by a viscous material composed of pectin, hemicellulose, and lignin, mechanical stripping and processing is needed to obtain primary ramie fiber for downstream use. To address the production challenges posed by high labor intensity and the scarcity of small, direct-feeding ramie decorticators in hilly and mountainous regions, this study designed and optimized a spiral ramie decortication component that integrated functions of ramie stalk crushing, xylem removal, outer shell scraping, and phloem separating and throwing. The three-dimensional model of the ramie stripping component was crafted with SolidWorks software, and subsequent modal analysis and dynamic simulation studies were conducted using Abaqus software. The Box–Behnken experimental design method was used to construct a mathematical model describing the effects of the decorticating drum rotation speed and the decorticating gap on the fiber percentage of fresh stalk, and the optimal operating parameters were determined accordingly. The research findings indicated that the component’s initial ten natural frequencies span from 234.41 to 431.70 Hz, which do not overlap with the external excitation frequencies, thus ensuring that no resonance phenomenon occurs during the operation process, meeting the design requirements for the ramie decortication operation. Under dynamic load conditions, the ramie decorticator can efficiently perform the task of ramie fiber decortication, and the stress and strain experienced by the device meet the established design specifications; by optimizing operating parameters, the optimal operating conditions were determined to be the speed of feeding and crushing parts (SFCP) of 100 r/min, the speed of separating and throwing parts (SSTP) of 400 r/min, the gap of feeding and crushing parts (GFCP) of 8 mm, and the gap of separating and throwing parts (GSTP) of 0 mm. Experimental results indicated that under this optimal parameter combination, the fiber percentage of fresh stalk of the spiral ramie decorticator can reach 5.03%, with a relative error of less than 3% compared to the theoretical model prediction value, thus confirming the accuracy of the model prediction. This study establishes a robust technical basis for the development of a convenient decortication technology for ramie fibers. However, this technique is more suitable for small growers, especially in hilly areas, to achieve large-scale applications, schemes must be reevaluated based on production efficiency. Full article

In view of the elevated labor intensity and low efficiency of ramie fiber decortication, we designed a simple automatic ramie decortication machine in line with the characteristics of the ramie fiber decortication process, design requirements and market demand through an innovative design and theoretical analysis of key components such as the clamping and conveying device and the fiber detecting device, and identified the key factors and parameters affecting the quality of ramie decortication. We develop a mathematical model of the fiber percentage of fresh stalks and the ramie fiber impurity rate by considering decortication clearance, the drum speed, and the conveyance speed as factors, and determine the effect of operating parameters on ramie decortication and the optimal combination of parameters. Finally, a multi-objective optimization test was performed using the Box–Behnken test. In this paper, based on the results of the multi-objective parameter optimization analysis, the optimal parameters for ramie peeling were determined, namely, a decortication clearance of 3.7 mm, and a conveyance speed of 340 rpm. According to the optimized parameters, the ramie peeling process was experimentally validated. Using the optimized parameters, a validation test of the ramie direction in this study was performed. As indicated by the results, the percentage of fiber in the fresh stalk reached 5.05%, and the impurity rate in the ramie fiber was 1.24%. The relative errors of all metrics and model predictions were less than 5%, thus validating the accuracy of the prediction model. The machine achieved a production efficiency of 78.5 kg·h⁻¹, which is in line with the design specifications. The raw fiber had a gum content of 23.45 percent, and the stripped fiber met the national standard for secondary ramekin fiber. This study lays a theoretical basis while providing technical support for fully automatic ramie decorticators. Full article

The objective of this work was to evaluate the pH, chemical composition, minerals, vitamins, and in vitro rumen fermentation characteristics of silage prepared with lucerne, sweet maize stalk (MS), and their mixtures. Freshly chopped lucerne and MS were combined in ratios of 100:0 (M0, control), 80:20 (M20), 60:40 (M40), 40:60 (M60), 20:80 (M80), and 0:100 (M100) on a fresh matter basis. Each treatment was prepared in triplicate, and a total of eighteen silos were fermented for 65 days. After 65 days of fermentation, the pH values in M0, M20, M40, M60, M80, and M100 silages were 5.47, 4.84, 4.23, 4.13, 3.79, and 3.61, respectively. As the MS proportion in the mixtures increased, silage K, Ca, P, Na, Fe, and Cu concentrations linearly decreased (p < 0.001) and so did vitamins B₅ and K₁ and α-tocopherol. In vitro rumen dry matter and organic matter degradability, pH, ammonia, total volatile fatty acid, and gas production linearly decreased (p < 0.01), while neutral detergent fiber concentration linearly increased (p < 0.001), with increasing proportion of MS. The in vitro dry matter and organic matter degradability rapidly decreased when the MS percentage was ≥60%. In conclusion, the M40 silage is the most suitable for livestock utilization in local forage production considering the balance of silage pH, nutritional quality, and in vitro ruminal fermentation characteristics. Full article