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Keywords = steel bridge deck pavement (SBDP)

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17 pages, 4517 KB  
Article
Study on Mechanical Response and Structural Combination Design of Steel Bridge Deck Pavement Based on Multi-Scale Finite Element Simulation
by Jiping Wang, Jiaqi Tang, Tianshu Huang, Zhenqiang Han, Zhiyou Zeng and Haitao Ge
Materials 2026, 19(3), 448; https://doi.org/10.3390/ma19030448 - 23 Jan 2026
Viewed by 133
Abstract
Steel bridge deck pavements (SBDPs) are susceptible to complex mechanical and service environmental conditions, yet current design methods often struggle to simultaneously capture global bridge system behavior and local pavement responses. To address this issue, this study develops a multi-scale finite element modeling [...] Read more.
Steel bridge deck pavements (SBDPs) are susceptible to complex mechanical and service environmental conditions, yet current design methods often struggle to simultaneously capture global bridge system behavior and local pavement responses. To address this issue, this study develops a multi-scale finite element modeling framework that integrates a full-bridge model, a refined girder-segment model, and a detailed pavement submodel. The framework is applied to an extra-long suspension bridge to evaluate the mechanical responses of five typical pavement structural configurations—including double-layer SMA, double-layer Epoxy Asphalt (EA), EA-SMA combinations, and a composite scheme with a thin epoxy resin aggregate overlay. By coupling global deformations from a full-bridge model to the local pavement submodel, the proposed method enables a consistent assessment of both bridge-level effects and pavement-level stress concentrations. The analysis reveals that pavement structures significantly alter the stress and strain distributions within the deck system. The results indicate that while the composite configuration with a thin overlay effectively reduces shear stress at the pavement–deck interface, it results in excessive tensile strain, posing a high risk of fatigue cracking. Conversely, the double-layer EA configuration exhibits the lowest fatigue-related strain, demonstrating superior deformation coordination, while the optimized EA-SMA combination offers a robust balance between fatigue control and interfacial stress distribution. These findings validate the effectiveness of the multi-scale approach for SBDP analysis and highlight that rational structural configuration selection—specifically balancing layer stiffness and thickness—is critical for enhancing the durability and long-term performance of steel bridge deck pavements. Full article
(This article belongs to the Special Issue Advances in Sustainable Construction Materials, Third Edition)
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25 pages, 150744 KB  
Article
Permanent Deformation Mechanism of Steel Bridge Deck Pavement Using Three-Dimensional Discrete–Continuous Coupling Method on the Mesoscopic Scale
by Xingchen Min and Yun Liu
Appl. Sci. 2025, 15(11), 6187; https://doi.org/10.3390/app15116187 - 30 May 2025
Cited by 1 | Viewed by 769
Abstract
Unlike conventional asphalt pavements, steel bridge deck pavement (SBDP) is directly constructed on orthotropic steel deck plates characterized by relatively low flexural stiffness, rendering it more susceptible to rutting deformation under elevated temperatures and repeated loading. To investigate the mesoscopic mechanism underlying rutting [...] Read more.
Unlike conventional asphalt pavements, steel bridge deck pavement (SBDP) is directly constructed on orthotropic steel deck plates characterized by relatively low flexural stiffness, rendering it more susceptible to rutting deformation under elevated temperatures and repeated loading. To investigate the mesoscopic mechanism underlying rutting formation in SBDP, a three-dimensional (3D) discrete–continuous coupled model of a steel–asphalt composite structural specimen (SACSS) was developed and employed to conduct virtual rutting simulations, which were subsequently validated against laboratory test results. The impact of surface cracking on rutting progression was then explored. In addition, the spatial motion and contact interactions of particles during the rutting process were monitored and analyzed. The influence of steel plate stiffness on the rutting resistance of SBDP was also evaluated. The numerical analyses yielded the following key findings: (1) Under three steel–asphalt interface bonding (SAIB) failure conditions (0%, 17%, and 100%), the virtual simulation results exhibited strong agreement with experimental trends in rutting depth over time, thereby confirming the validity and reliability of the coupled modeling approach. (2) At 30 °C, the presence of surface cracks is found to increase the rutting depth by 35.77%, whereas this effect is mitigated at 45 °C. (3) The meso-mechanical mechanisms governing rutting deformation in SBDP are further elucidated under different temperature conditions. (4) Moreover, at elevated temperatures, the use of a steel plate with an elastic modulus of 206 MPa effectively inhibit rutting development. This study offers mesoscopic-level insights into the effects of temperature, SAIB conditions, steel plate stiffness, and surface cracking on the macroscopic rutting behavior of SBDP, thereby providing a theoretical foundation for the design and optimization of long-lasting SBDPs. Full article
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19 pages, 12049 KB  
Article
Materials Optimization and Service Performance Evaluation of a Novel Steel Bridge Deck Pavement Structure: A Case Study
by Yu Haibara, Hanbin Ge and Jia Sun
Appl. Sci. 2023, 13(10), 5930; https://doi.org/10.3390/app13105930 - 11 May 2023
Cited by 8 | Viewed by 2677
Abstract
Although the double-layer pavement structure with a top layer of stone mastic asphalt concrete (SMAC) and a bottom layer of epoxy asphalt concrete (EAC) has been confirmed to have excellent overall performance in the laboratory, there is a lack of comparison and verification [...] Read more.
Although the double-layer pavement structure with a top layer of stone mastic asphalt concrete (SMAC) and a bottom layer of epoxy asphalt concrete (EAC) has been confirmed to have excellent overall performance in the laboratory, there is a lack of comparison and verification in practical projects. Hence, the utilization of the SMAC + EAC structure in this steel bridge deck pavement (SBDP) practical project and the clarification of its service performance are of significant importance for facilitating the promotion and application of this novel structure. This study relied on an SBDP reconstruction project in Ningbo, China. Indoor performance tests were used to determine the appropriate material compositions for SMAC and EAC. Subsequently, both ERS and SMAC + EAC pavement structures were paved in the project, and the service conditions of the different pavements after one year of operation were tested and compared. The results indicated that the epoxy SBS asphalt (ESA) binder prepared by substituting SBS-modified asphalt binder for the base binder, exhibited improved mechanical strength and toughness. The variation of modifier content significantly affected the high-temperature stability, low-temperature crack resistance, and moisture damage resistance of epoxy SBS asphalt concrete (ESAC) and high-viscosity SBS asphalt concrete (HSAC), while the gradation mainly influenced the skid resistance. The optimal contents of modifiers in ESA and HAS binders were finalized at 45 wt% and 11 wt%. After one year of operation on the trial road, the pavement performance of the SMAC + EAC structure had significant advantages over the ERS system, with all lanes having an SBDP quality index (SDPQI) above 90 and an excellent service condition. The successful application of the SMAC + EAC structure validated its applicability and feasibility in SBDP, which provided strong evidence for the further promotion of this structure. Full article
(This article belongs to the Special Issue Road Engineering Materials: Composition, Structures and Performance)
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16 pages, 11528 KB  
Article
Investigation on Hydroplaning Behaviors of a Patterned Tire on a Steel Bridge Deck Pavement
by Yang Liu, Zhendong Qian, Changbo Liu and Qibo Huang
Appl. Sci. 2021, 11(22), 10566; https://doi.org/10.3390/app112210566 - 10 Nov 2021
Cited by 4 | Viewed by 2905
Abstract
The hydroplaning propensity on the steel bridge deck pavement (SBDP) is higher than ordinary road pavements. In this study, the objective is to develop a hydroplaning model to evaluate the hydroplaning behaviors for SBDPs. To achieve this goal, a finite element (FE) model [...] Read more.
The hydroplaning propensity on the steel bridge deck pavement (SBDP) is higher than ordinary road pavements. In this study, the objective is to develop a hydroplaning model to evaluate the hydroplaning behaviors for SBDPs. To achieve this goal, a finite element (FE) model of a 3D-patterned radial tire model was developed at first, and the grounding characteristics of tire on the SBDP were calculated as an initial condition for the follow-up hydroplaning analysis. The X-ray CT scanning device and Ostu thresholding method were used for image processing of pavement surface topography, and the 3D FE model of SBDP was established by the reverse stereological theory and voxel modeling technique, which can accurately reconstruct the pavement morphology. A fluid model was established to simulate the dynamic characteristics of water film between the tire and SBDP. On this basis, the tire–fluid–pavement interaction model was developed based on the CEL (Couple Eulerian–Lagrangian) algorithm, and it was verified by the hydroplaning empirical equations. Finally, the hydroplaning behaviors on the SBDP were studied. The findings from this study can provide a tool for hydroplaning evaluation on SBDPs, and will be helpful to improve the driving safety of SBDP in rainy days. Full article
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14 pages, 1838 KB  
Article
Development and Laboratory Evaluation of a Cold Mix High-Early-Strength Epoxy Asphalt Concrete for Steel Bridge Deck Pavements
by Yang Liu, Zhendong Qian, Yongning Wang and Yongchao Xue
Materials 2021, 14(16), 4555; https://doi.org/10.3390/ma14164555 - 13 Aug 2021
Cited by 13 | Viewed by 2602
Abstract
Epoxy asphalt concrete (EAC) is a widely used steel bridge deck pavement (SBDP) material. Due to the curing reaction, the EAC-based material needs a long curing period before opening to traffic, which in an inconvenience in the construction of SBDP. This study developed [...] Read more.
Epoxy asphalt concrete (EAC) is a widely used steel bridge deck pavement (SBDP) material. Due to the curing reaction, the EAC-based material needs a long curing period before opening to traffic, which in an inconvenience in the construction of SBDP. This study developed a cold mix high-early-strength (CHES) epoxy asphalt through the design of a compatilizer and curing agent system. The optimum formula of CHES epoxy asphalt was determined through a series of laboratory tests. By comparison of the performances of CHES EAC and some conventional EACs for SBDP, it was found that the developed CHES epoxy asphalt can significantly reduce the curing period, and the pavement performance of CHES EAC is, overall, excellent for application in SBDP. In addition, the sufficient allowable construction duration shows that the CHES EAC has a good construction workability. Full article
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18 pages, 2714 KB  
Article
A Comprehensive Life-Cycle Cost Analysis Approach Developed for Steel Bridge Deck Pavement Schemes
by Changbo Liu, Zhendong Qian, Yang Liao and Haisheng Ren
Coatings 2021, 11(5), 565; https://doi.org/10.3390/coatings11050565 - 12 May 2021
Cited by 11 | Viewed by 3055
Abstract
This study aims to evaluate the economy of a steel bridge deck pavement scheme (SBDPS) using a comprehensive life-cycle cost (LCC) analysis approach. The SBDPS are divided into the “epoxy asphalt concrete system” (EA system) and “Gussasphalt concrete system” (GA system) [...] Read more.
This study aims to evaluate the economy of a steel bridge deck pavement scheme (SBDPS) using a comprehensive life-cycle cost (LCC) analysis approach. The SBDPS are divided into the “epoxy asphalt concrete system” (EA system) and “Gussasphalt concrete system” (GA system) according to the difference in the material in the lower layer of the SBDPS. A targeted LCC checklist, including manager cost and user cost was proposed, and a Markov-based approach was applied to establish a life-cycle performance model with clear probability characteristics for SBDPS. Representative traffic conditions were designed using a uniform design method, and the LCC of SBDPS under representative traffic conditions and different credibility (construction quality as a random factor) was compared. The reliability of the LCC analysis approach was verified based on the uncertainty analysis method. Based on an expert-scoring approach, a user cost weight was obtained to ensure it is considered reasonably in the LCC analysis. Compared with the cumulative traffic volume, the cumulative equivalent single axle loads (CESAL) have a closer relationship with the LCC. The GA system has better LCC when the CESAL is less, while the EA system is just the opposite. The breaking point of CESAL for the LCC of the EA system and the GA system is 15 million times. The LCC analysis of SBDPS should consider the influence of random factors such as construction quality. The comprehensive LCC analysis approach in this paper can provide suggestions for bridge-management departments to make a reasonable selection on SBDPS. Full article
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19 pages, 3252 KB  
Article
New Damage Evolution Law for Steel–Asphalt Concrete Composite Pavement Considering Wheel Load and Temperature Variation
by Xunqian Xu, Xiao Yang, Wei Huang, Hongliang Xiang and Wei Yang
Materials 2019, 12(22), 3723; https://doi.org/10.3390/ma12223723 - 11 Nov 2019
Cited by 20 | Viewed by 3641
Abstract
Epoxy asphalt (EA) concrete is widely used in constructing long-span steel bridge pavements (SBDPs). This study aims to derive a fatigue damage evolution law, conducting an experimental investigation of SBDP. First, a general theoretical form of the fatigue damage evolution law of materials [...] Read more.
Epoxy asphalt (EA) concrete is widely used in constructing long-span steel bridge pavements (SBDPs). This study aims to derive a fatigue damage evolution law, conducting an experimental investigation of SBDP. First, a general theoretical form of the fatigue damage evolution law of materials is established based on the thermal motion of atoms. Then, fatigue experiments demonstrate that this evolution law well represents the known damage–life relationships of SBDP. Taking into account the experimental relationships between damage and fatigue life under symmetrical cyclic loadings with different overload amplitudes and temperature variations, a detailed damage evolution law is deduced. Finally, the role of damage accumulation is discussed on the basis of the proposed damage evolution law for the extreme situation of heavy overload and severe environments. The results show that both heavy loading and falling temperatures increase the fatigue damage of SBDP considerably. EA shows a fatigue life two to three times longer than that of modified matrix asphalt (SMA) or guss asphalt (GA). For the same thickness, EA pavement is demonstrated to be more suitable for an anti-fatigue design of large-span SBDP under high traffic flows and low temperatures. Full article
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