Search Results (9)

A detailed numerical study of ethyl levulinate (EtLA) production with levulinic acid (LA) and ethanol (Et) in a multi-bed traditional reactor (MB-TR) and a silica-based and polymeric multi-bed pervaporation membrane reactors (MB-PVMR) was conducted and the efficiency of each design was studied under different operation conditions. Due to water production in the EtLA production process, water removal by a pervaporation system may improve process performance. Our results showed that MB-PVMR had higher performance compared with MB-TR. In addition, the silica membrane was more effective in water removal compared with the polymeric membrane. Therefore, higher LA conversion was achievable by a silica-based multi-bed pervaporation membrane reactor (SMB-PVMR). All the results were evaluated for percentage of water removal and LA conversion, based on variations in the Et/LA molar ratio, feed molar flow, reaction zone temperature, and catalyst loading. The results showed that water removal was higher than 95% and LA conversion of about 95% was attained by SMB-PVMR. Full article

In this work, a novel structure of a hydrogen-membrane reactor coupling HI decomposition and CO₂ methanation was proposed, and it was based on the adoption of silica membranes instead of metallic, according to their ever more consistent utilization as nanomaterial for hydrogen separation/purification. A 2D model was built up and the effects of feed flow rate, sweep gas flow rate and reaction pressure were examined by CFD simulation. This work well proves the feasibility and advantage of the membrane reactor that integrates HI decomposition and CO₂ methanation reactions. Indeed, two membrane reactor systems were compared: on one hand, a simple membrane reactor without proceeding towards any CO₂ methanation reaction; on the other hand, a membrane reactor coupling the HI decomposition with the CO₂ methanation reaction. The simulations demonstrated that the hydrogen recovery in the first membrane reactor was higher than the methanation membrane reactor. This was due to the consumption of hydrogen during the CO₂ methanation reaction, occurring in the permeate side of the second membrane reactor system, which lowered the amount of hydrogen recovered in the outlet streams. After model validation, this theoretical study allows one to evaluate the effect of different operating parameters on the performance of both the membrane reactors, such as the pressure variation between 1 and 5 bar, the feed flow rate between 10 and 50 mm³/s and the sweep gas flow rate between 166.6 and 833.3 mm³/s. The theoretical predictions demonstrated that the best results in terms of HI conversion were 74.5% for the methanation membrane reactor and 67% for the simple membrane reactor. Full article

Methylcyclohexane-toluene system is one of the most promising methods for hydrogen transport/storage. The methylcyclohexane dehydrogenation can be exceeded by the equilibrium conversion using membrane reactor. However, the modularization of the membrane reactor and manufacturing longer silica membranes than 100 mm are little developed. Herein, we have developed silica membrane with practical length by a counter-diffusion chemical vapor deposition method, and membrane reactor module bundled multiple silica membranes. The developed 500 mm-length silica membrane had high hydrogen permselective performance (H₂ permeance > 1 × 10⁻⁶ mol m⁻² s⁻¹ Pa⁻¹, H₂/SF₆ selectivity > 10,000). In addition, we successfully demonstrated effective methylcyclohexane dehydrogenation using a flange-type membrane reactor module, which was installed with 6 silica membranes. The results indicated that conversion of methylcyclohexane was around 85% at 573 K, whereas the equilibrium conversion was 42%. Full article

Silica-based membranes prepared by chemical vapor deposition of tetraethylorthosilicate (TEOS) on γ-alumina overlayers are known to be effective for hydrogen separation and are attractive for membrane reactor applications for hydrogen-producing reactions. In this study, the synthesis of the membranes was improved by simplifying the deposition of the intermediate γ-alumina layers and by using the precursor, dimethyldimethoxysilane (DMDMOS). In the placement of the γ-alumina layers, earlier work in our laboratory employed four to five dipping-calcining cycles of boehmite sol precursors to produce high H₂ selectivities, but this took considerable time. In the present study, only two cycles were needed, even for a macro-porous support, through the use of finer boehmite precursor particle sizes. Using the simplified fabrication process, silica-alumina composite membranes with H₂ permeance > 10⁻⁷ mol m⁻² s⁻¹ Pa⁻¹ and H₂/N₂ selectivity >100 were successfully synthesized. In addition, the use of the silica precursor, DMDMOS, further improved the H₂ permeance without compromising the H₂/N₂ selectivity. Pure DMDMOS membranes proved to be unstable against hydrothermal conditions, but the addition of aluminum tri-sec-butoxide (ATSB) improved the stability just like for conventional TEOS membranes. Full article

Water gas shift reaction of carbon monoxide (CO) with membrane reactors should be a promising method for hydrogen mass-production because of its high CO conversion, high hydrogen purity and low carbon dioxide emission. For developing such membrane reactors, we need hydrogen permselective membranes with high hydrogen permeance with order of 10⁻⁶ mol m⁻² s⁻¹ Pa⁻¹ at 573 K and high steam durability. In this study, we have optimized the kind of substrates, precursors, vapor concentration, and chemical vapor deposition (CVD) time using the counter-diffusion CVD method for developing such membranes. The developed membrane prepared from hexamethyldisiloxane has a hydrogen permeance of 1.29 × 10⁻⁶ mol m⁻² s⁻¹ Pa⁻¹ at 573 K and high steam durability. We also conducted water gas shift reactions with membrane reactors installed the developed silica membranes. The results indicated that reactions proceed efficiently with the conversion around 95–97%, hydrogen purity around 94%, and hydrogen recovery around 60% at space velocity (SV) 7000. Full article

Hydrogen is seen as the new energy carrier for sustainable energy systems of the future. Meanwhile, proton exchange membrane fuel cell (PEMFC) stacks are considered the most promising alternative to the internal combustion engines for a number of transportation applications. Nevertheless, PEMFCs need high-grade hydrogen, which is difficultly stored and transported. To solve these issues, generating hydrogen using membrane reactor (MR) systems has gained great attention. In recent years, the role of silica membranes and MRs for hydrogen production and separation attracted particular interest, and a consistent literature is addressed in this field. Although most of the scientific publications focus on silica MRs from an experimental point of view, this review describes the progress done in the last two decades in terms of the theoretical approach to simulate silica MR performances in the field of hydrogen generation. Furthermore, future trends and current challenges about silica membrane and MR applications are also discussed. Full article

Hydrogen energy systems are recognized as a promising solution for the energy shortage and environmental pollution crises. To meet the increasing demand for hydrogen, various possible systems have been investigated for the production of hydrogen by efficient and economical processes. Because of its advantages of being renewable and environmentally friendly, biomass processing has the potential to become the major hydrogen production route in the future. Membrane technology provides an efficient and cost-effective solution for hydrogen separation and greenhouse gas capture in biomass processing. In this review, the future prospects of using gas separation membranes for hydrogen production in biomass processing are extensively addressed from two perspectives: (1) the current development status of hydrogen separation membranes made of different materials and (2) the feasibility of using these membranes for practical applications in biomass-derived hydrogen production. Different types of hydrogen separation membranes, including polymeric membranes, dense metal membranes, microporous membranes (zeolite, metal-organic frameworks (MOFs), silica, etc.) are systematically discussed in terms of their fabrication methods, gas permeation performance, structure stability properties, etc. In addition, the application feasibility of these membranes in biomass processing is assessed from both practical and economic perspectives. The benefits and possibilities of using membrane reactors for hydrogen production in biomass processing are also discussed. Lastly, we summarize the limitations of the currently available hydrogen membranes as well as the gaps between research achievements and industrial application. We also propose expected research directions for the future development of hydrogen gas membrane technology. Full article

Benzene alkylation with propylene was studied in the gas phase using a catalytic membrane reactor and a fixed-bed reactor in the temperature range of 200–300 °C and with a weight hourly space velocity (WHSV) of 51 h⁻¹. β-zeolite was prepared by hydrothermal synthesis using silica, aluminum metal and TEAOH as precursors. The membrane’s XRD patterns showed good crystallinity for the β-zeolite film, while scanning electron microscopy SEM results indicated that its random polycrystalline film was approximately 1 μm thick. The powders’ specific area was determined to be 400 m²×g⁻¹ by N₂ adsorption/desorption, and the TPD results indicated an overall acidity of 3.4 mmol NH₃×g⁻¹. Relative to the powdered catalyst, the catalytic membrane showed good activity and product selectivity for cumene. Full article

A novel type of high-pressure membrane reactor has been developed for hydrogenation in supercritical carbon dioxide (scCO₂). The main objectives of the design of the reactor are the separate feeding of hydrogen and substrate in scCO₂ for safe reactions in a continuous flow process, and to reduce the reaction time. By using this new reactor, hydrogenation of cinnamaldehyde into hydrocinnamaldehyde has been successfully carried out with 100% selectivity at 50 °C in 10 MPa (H₂: 1 MPa, CO₂: 9 MPa) with a flow rate of substrate ranging from 0.05 to 1.0 mL/min. Full article