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Keywords = recirculation fan frequency

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15 pages, 6916 KiB  
Article
Leakage Noise and Related Flow Pattern in a Low-Speed Axial Fan with Rotating Shroud
by Edward Canepa, Andrea Cattanei and Fabio Mazzocut Zecchin
Int. J. Turbomach. Propuls. Power 2019, 4(3), 17; https://doi.org/10.3390/ijtpp4030017 - 10 Jul 2019
Cited by 21 | Viewed by 3808
Abstract
The effect of rotational speed and pressure rise on the leakage flow noise radiated by a low-speed axial fan, provided with rotating shroud, has been systematically investigated. The flow in the gap region has been studied by means of particle image velocimetry (PIV) [...] Read more.
The effect of rotational speed and pressure rise on the leakage flow noise radiated by a low-speed axial fan, provided with rotating shroud, has been systematically investigated. The flow in the gap region has been studied by means of particle image velocimetry (PIV) measurements taken in the meridional plane. At low blade loading, the leakage flow is restrained close to the rotor ring and, at higher loading, it forms a wide recirculation zone. In the latter conditions, an unsteady flow separation likely takes place in the blade tip region which may be observed in the instantaneous flow field only. The leakage flow noise generally increases with the blade loading, but is non-monotonic, as the overall sound pressure level (OASPL) growth is interrupted by local minima; such a trend is qualitatively independent of the rotational speed. As the loading increases, the sound pressure level (SPL) spectrum shows important modifications, since the characteristic frequency of the subharmonic narrowband humps related to the leakage noise decreases; furthermore, height and width of the humps vary non-monotonically. Such a complicated behavior is likely related to the modifications in the leakage flow pattern and also to the appearance of the flow separation at the blade tip. Full article
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10 pages, 2569 KiB  
Article
A Pathway to Reduce Energy Consumption in the Thermal Stabilization Process of Carbon Fiber Production
by Srinivas Nunna, Maxime Maghe, Seyed Mousa Fakhrhoseini, Bhargav Polisetti and Minoo Naebe
Energies 2018, 11(5), 1145; https://doi.org/10.3390/en11051145 - 4 May 2018
Cited by 17 | Viewed by 5147
Abstract
Process parameters, especially in the thermal stabilization of polyacrylonitrile (PAN) fibers, play a critical role in controlling the cost and properties of the resultant carbon fibers. This study aimed to efficiently handle the energy expense areas during carbon fiber manufacturing without reducing the [...] Read more.
Process parameters, especially in the thermal stabilization of polyacrylonitrile (PAN) fibers, play a critical role in controlling the cost and properties of the resultant carbon fibers. This study aimed to efficiently handle the energy expense areas during carbon fiber manufacturing without reducing the quality of carbon fibers. We introduced a new parameter (recirculation fan frequency) in the stabilization stage and studied its influence on the evolution of the structure and properties of fibers. Initially, the progress of the cyclization reaction in the fiber cross-sections with respect to fan frequencies (35, 45, and 60 Hz) during stabilization was analyzed using the Australian Synchrotron-high resolution infrared imaging technique. A parabolic trend in the evolution of cyclic structures was observed in the fiber cross-sections during the initial stages of stabilization; however, it was transformed to a uniform trend at the end of stabilization for all fan frequencies. Simultaneously, the microstructure and property variations at each stage of manufacturing were assessed. We identified nominal structural variations with respect to fan frequencies in the intermediate stages of thermal stabilization, which were reduced during the carbonization process. No statistically significant variations were observed between the tensile properties of fibers. These observations suggested that, when using a lower fan frequency (35 Hz), it was possible to manufacture carbon fibers with a similar performance to those produced using a higher fan frequency (60 Hz). As a result, this study provided an opportunity to reduce the energy consumption during carbon fiber manufacturing. Full article
(This article belongs to the Special Issue Automation, Control and Energy Efficiency in Complex Systems)
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