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Keywords = pyrotechnic mixture

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18 pages, 26463 KiB  
Article
Combustion Characteristics and Thermochemistry of Selected Silicon-Based Compositions for Time-Delay Detonators
by Marcin Gerlich, Waldemar A. Trzciński and Marcin Hara
Materials 2025, 18(7), 1456; https://doi.org/10.3390/ma18071456 - 25 Mar 2025
Viewed by 504
Abstract
This study investigates the combustion characteristics of silicon-based time-delay compositions with bismuth(III) oxide (Bi2O3), antimony(III) oxide (Sb2O3), and lead(II,IV) oxide (Pb3O4) to identify formulations with pressure-independent burn rates. Unlike conventional pyrotechnic [...] Read more.
This study investigates the combustion characteristics of silicon-based time-delay compositions with bismuth(III) oxide (Bi2O3), antimony(III) oxide (Sb2O3), and lead(II,IV) oxide (Pb3O4) to identify formulations with pressure-independent burn rates. Unlike conventional pyrotechnic compositions, silicon-based mixtures offer an improved energy density and reduced sensitivity to pressure variations. The linear combustion rate of the compositions was determined for a wide range of silicon contents and for different compaction pressures. Experimental results show that burn rates range from 8 mm s⁻1 to 195 mm s⁻1, depending on the metal oxide type and silicon content. The highest rate (195 mm s⁻1) was observed for Si/Pb3O4 at 30 wt.% silicon, while Si/Sb2O3 had the lowest (10 ÷ 35 mm s⁻1). The calorimetric heat of combustion varied between 1200 J g⁻1 and 1400 J g⁻1, with adiabatic combustion temperatures reaching 2200 K, calculated from this heat. DTA and XRD confirmed the condensed-phase combustion, forming reduced metal phases and silicon oxides. SEM and EDS revealed a porous residue structure. This work introduces a novel approach to time-delay compositions using silicon as a primary fuel. It shows that specific silicon oxide–metal systems maintain stable combustion for different loading pressures and advance pyrotechnic formulations for safer and more efficient industrial and defense applications. Full article
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14 pages, 3978 KiB  
Article
The Effect of CuO on the Thermal Behavior and Combustion Features of Pyrotechnic Compositions with AN/MgAl
by Tlek Ketegenov, Rashid Nadirov, Bagdat Teltayev, Bagdatgul Milikhat, Bakhyt Kalmuratova, Hori Keiichi and Kaster Kamunur
Sustainability 2024, 16(4), 1488; https://doi.org/10.3390/su16041488 - 9 Feb 2024
Cited by 4 | Viewed by 2240
Abstract
Ammonium nitrate (AN) is of considerable interest to researchers in developing new types of energetic mixtures due to the release of environmentally benign gaseous products during burning and thermal decomposition. However, poor ignition and a low burning rate require special additives to speed [...] Read more.
Ammonium nitrate (AN) is of considerable interest to researchers in developing new types of energetic mixtures due to the release of environmentally benign gaseous products during burning and thermal decomposition. However, poor ignition and a low burning rate require special additives to speed up this process. The advantage of this research is the use of high-energy aluminum-based alloys as fuel to compensate for the disadvantages of AN. In addition, the effect of copper oxide (CuO) on the burning kinetics and thermodynamics of the energetic mixture based on ammonium nitrate–magnesium–aluminum alloys (AN/MgAl) is investigated. Alloys based on aluminum were created through a process of high-temperature diffusion welding, conducted in an environment of argon gas. The structure and thermal characteristics of alloys are determined by X-ray diffraction, scanning electron microscopy, and DTA-TG analyses. It has been found that CuO has significant effects on the thermal decomposition of an AN/MgAl-based energetic mixture by shifting the decomposition temperature from 269.33 °C to 261.34 °C and decreasing the activation energy from 91.41 kJ mol−1 to 89.26 kJ mol−1. Adding CuO reduced the pressure deflagration limit from 2 MPa to 1 MPa, and the linear burning rate of the AN/MgAl energetic mixture increased approximately twice (rb = 6.17 mm/s vs. rb = 15.44 mm/s, at a chamber pressure of P0 = 5 MPa). Full article
(This article belongs to the Special Issue Green Materials in Engineering: Application and Recovery)
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16 pages, 3861 KiB  
Article
Tungsten and Copper (II) Oxide Mixtures as Gasless Time Delay Compositions for Mining Detonators
by Marcin Gerlich, Marcin Hara and Waldemar A. Trzciński
Materials 2023, 16(10), 3797; https://doi.org/10.3390/ma16103797 - 17 May 2023
Cited by 4 | Viewed by 1951
Abstract
The widespread use of pyrotechnic compositions in time delay detonators is the reason for research aimed at expanding knowledge of the combustion properties of new pyrotechnic mixtures, whose components react with each other in the solid or liquid state. Such a method of [...] Read more.
The widespread use of pyrotechnic compositions in time delay detonators is the reason for research aimed at expanding knowledge of the combustion properties of new pyrotechnic mixtures, whose components react with each other in the solid or liquid state. Such a method of combustion would make the rate of combustion independent of the pressure inside the detonator. This paper presents the effect of the parameters of W/CuO mixtures on their properties of combustion. As this composition has not been the subject of previous research and is not described in the literature, the basic parameters, such as the burning rate and the heat of combustion, were determined. In order to determine the reaction mechanism, a thermal analysis was performed, and the combustion products were determined using the XRD technique. Depending on the quantitative composition and density of the mixture, the burning rates were between 4.1–6.0 mm/s and the heat of combustion in the range of 475–835 J/g was measured. The gas-free combustion mode of the chosen mixture was proved using DTA and XRD. Determination of the qualitative composition of the combustion products and the heat of combustion allowed estimation of the adiabatic combustion temperature. Full article
(This article belongs to the Special Issue Newer Paradigms in Advanced Materials Characterisation)
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17 pages, 2971 KiB  
Article
Rapid and On-Scene Chemical Identification of Intact Explosives with Portable Near-Infrared Spectroscopy and Multivariate Data Analysis
by Irene M. van Damme, Pol Mestres-Fitó, Henk-Jan Ramaker, Annemieke W. C. Hulsbergen, Antoine E. D. M. van der Heijden, Ruben F. Kranenburg and Arian C. van Asten
Sensors 2023, 23(8), 3804; https://doi.org/10.3390/s23083804 - 7 Apr 2023
Cited by 10 | Viewed by 4388
Abstract
There is an ongoing forensic and security need for rapid, on-scene, easy-to-use, non-invasive chemical identification of intact energetic materials at pre-explosion crime scenes. Recent technological advances in instrument miniaturization, wireless transfer and cloud storage of digital data, and multivariate data analysis have created [...] Read more.
There is an ongoing forensic and security need for rapid, on-scene, easy-to-use, non-invasive chemical identification of intact energetic materials at pre-explosion crime scenes. Recent technological advances in instrument miniaturization, wireless transfer and cloud storage of digital data, and multivariate data analysis have created new and very promising options for the use of near-infrared (NIR) spectroscopy in forensic science. This study shows that in addition to drugs of abuse, portable NIR spectroscopy with multivariate data analysis also offers excellent opportunities to identify intact energetic materials and mixtures. NIR is able to characterize a broad range of chemicals of interest in forensic explosive investigations, covering both organic and inorganic compounds. NIR characterization of actual forensic casework samples convincingly shows that this technique can handle the chemical diversity encountered in forensic explosive investigations. The detailed chemical information contained in the 1350–2550 nm NIR reflectance spectrum allows for correct compound identification within a given class of energetic materials, including nitro-aromatics, nitro-amines, nitrate esters, and peroxides. In addition, the detailed characterization of mixtures of energetic materials, such as plastic formulations containing PETN (pentaerythritol tetranitrate) and RDX (trinitro triazinane), is feasible. The results presented illustrate that the NIR spectra of energetic compounds and mixtures are sufficiently selective to prevent false-positive results for a broad range of food-related products, household chemicals, raw materials used for the production of home-made explosives, drugs of abuse, and products that are sometimes used to create hoax improvised explosive devices. However, for frequently encountered pyrotechnic mixtures, such as black powder, flash powder, and smokeless powder, and some basic inorganic raw materials, the application of NIR spectroscopy remains challenging. Another challenge is presented by casework samples of contaminated, aged, and degraded energetic materials or poor-quality HMEs (home-made explosives), for which the spectral signature deviates significantly from the reference spectra, potentially leading to false-negative outcomes. Full article
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14 pages, 6384 KiB  
Article
Thermal Stability Analysis of the Mg/TeO2 Ignition Composition after 180 °C Exposure
by Xiang He, Yaokun Ye, Nan Yan, Feng Ding, Chaozhen Li, Zhixing Lv and Jinhong Huang
Appl. Sci. 2020, 10(22), 8122; https://doi.org/10.3390/app10228122 - 16 Nov 2020
Cited by 1 | Viewed by 2018
Abstract
In order to satisfy the performance requirements of the pyrotechnic ignition composition of a space mission under an extreme thermal environment, it is necessary to analyze and verify the thermal stability of magnesium/tellurium dioxide (Mg/TeO2) ignition composition at a temperature of [...] Read more.
In order to satisfy the performance requirements of the pyrotechnic ignition composition of a space mission under an extreme thermal environment, it is necessary to analyze and verify the thermal stability of magnesium/tellurium dioxide (Mg/TeO2) ignition composition at a temperature of 180 °C. The thermal stability of the ignition composition of Mg/TeO2 and its components after exposure to 180 °C for 2–10 days was studied by means of apparent morphology analysis, differential scanning calorimetry (DSC), X-ray diffraction (XRD), content change analysis, and the P-t curve test. The results showed that after exposure to 180 °C for 2–10 days, no obvious changes, such as ruptures, expansion, or shrinkage, were found by optical microscope, and no changes in morphology and surface details were found by scanning electron microscope (SEM). XRD showed that no other new substance was found in the mixture except magnesium hydroxide (Mg (OH)2). DSC showed that the main reaction peak temperature of the ignition composition of Mg/TeO2 was after 500 °C and that no endothermic/exothermic reaction occurred before 380 °C. The exothermic pre-reaction took place at 381 °C to 470 °C, the weight loss ratio was within 0.71%, the content of the magnesium component varied from 0.49% to 0.90%, the peak pressure attenuation of the ignition composition of 360-mesh Mg/TeO2 was 8.07%, and the pressure rise time was basically unchanged. The results showed that the ignition composition of Mg/TeO2 had good thermal stability after exposure to 180 °C temperatures. Full article
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12 pages, 3071 KiB  
Article
Use of Pyrotechnic Mixtures for Mining of Block Deposits
by Józef Pyra, Andrzej Maranda, Bogdan Florczak and Rostyslav Zrobok
Appl. Sci. 2020, 10(1), 271; https://doi.org/10.3390/app10010271 - 30 Dec 2019
Viewed by 2584
Abstract
The article presents the results of estimates of thermodynamic parameters (oxygen balance, pressure, temperature, gaseous products produced in the reaction, specific energy, and the combustion heat) for 11 pyrotechnic mixtures and the final product—gas generator prototype (RSP), which can be used in mines [...] Read more.
The article presents the results of estimates of thermodynamic parameters (oxygen balance, pressure, temperature, gaseous products produced in the reaction, specific energy, and the combustion heat) for 11 pyrotechnic mixtures and the final product—gas generator prototype (RSP), which can be used in mines for producing blocks. In addition, formal and legal considerations have been presented, as well as the results of gas generators in Polish mines. In order to compare the effects induced by using a detonating cord and a gas generator prototype, a test was carried out in granite quarries involving the measurement, at the same points, of vibration and the air blast. As a result of the tests, limitations and possibilities of using gas generators were indicated. Full article
(This article belongs to the Section Earth Sciences)
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