Search Results (5)

In industrial practice, various methods of external influences on metal melts are used. For example, vibration processing, exposure to ultrasound, and other physical fields. The main purpose of such influences is purposeful grinding of the metal structure, which contributes to the improvement of mechanical characteristics. The article presents an overview of research on pulse processing of ferrous and non-ferrous melts: processing with pulsed current, electromagnetic pulses and pulsed magnetic fields. The results of the analysis showed that, despite the different methods and devices used for these treatments, their effect on the structure and properties of the cast metal is generally the same. The main effect is observed in the refinement of the macro and microstructure and a simultaneous increase in the strength properties and plasticity. The intensity of the observed effects depends on the characteristics of the equipment used to create the pulses. The main characteristics are: pulse duration, pulse frequency, current amplitude, and power. Full article

In this work, an electric current pulse (ECP) of 500A was applied on a hypereutectic high chromium cast iron (HHCCI) melt before it began to solidify, and the effect of ECP on primary carbides was investigated. The characteristics of the primary carbides were analyzed by X-ray diffraction (XRD), electron probe micro-analyzer (EPMA), transmission electron microscopy (TEM), micro hardness tester, and other techniques. The results showed that ECP not only refined the primary (Cr, Fe)₇C₃ carbides, but also decreased the average content of Cr in the primary carbides. At the same time, the average value of micro hardness of the primary carbides increased by about 84 Kgf/mm², which contradicts existing knowledge that hardness increases with an increase in Cr content. XRD analysis showed that the crystal structure of the primary carbides did not change. The results of EPMA indicated that the Cr/Fe ratio gradually decreased from the center to the edges of the carbide particles. Further investigation revealed that the uneven distribution of elements caused by ECP led to an increase in defects (including twins, antiphase boundaries, and dislocations). This increase in defect density is the main reason for the increase in micro hardness instead of the expected decrease. The mechanism of the change in primary carbides was analyzed in detail in this paper, which has provided a new method for the refinement of primary carbides and for improving the properties of primary carbides. Full article

Investigating the separation of the primary silicon phase in Al-Si hypereutectic alloys is of high importance for the production of solar grade silicon. The present paper focuses on the effect of growth velocity on the electric current pulse (ECP)-induced separation of primary silicon in a directionally solidified Al-20.5 wt % Si hypereutectic alloy. Experimental results show that lower growth velocity promotes the enrichment tendency of primary silicon at the bottom region of the sample. The maximum measured area percentage of segregated primary silicon in the sample solidified at the growth velocity of 4 μm/s is as high as 82.6%, whereas the corresponding value is only 59% in the sample solidified at the growth velocity of 24 μm/s. This is attributed to the fact that the stronger forced flow is generated to promote the precipitation of primary silicon accompanied by a higher concentration of electric current in the mushy zone under the application of a slower growth velocity. Full article

It is high of commercial importance to generate the grain refinement in alloys during solidification by means of electromagnetic fields. Two typical patterns of electromagnetic fields, pulsed electric currents (ECP) and traveling magnetic field (TMF), are frequently employed to produce the finer equiaxed grains in solidifying alloys. Various mechanisms were proposed to understand the grain refinement in alloys caused by ECP and TMF. In this paper, a comparative study is carried out in the same solidification regime to investigate the grain refinement of Al-7 wt. %Si alloy driven by ECP and TMF. Experimental results show that the application of ECP or TMF can cause the same grain refinement occurrence period, during which the refinement of primary Al continuously occurs. In addition, the related grain refinement mechanisms are reviewed and discussed, which shows the most likely one caused by ECP and TMF is the promoted dendrite fragmentation as the result of the ECP-induced or TMF-induced forced flow. It suggests that the same grain refinement process in alloys is provoked when ECP and TMF are applied in the same solidification regime, respectively. Full article

Chronic venous insufficiency of the lower limbs is often underestimated and, in the absence of therapy, results in increasingly severe complications, including therapy-resistant tissue defects. Therefore, early diagnosis and adequate therapy is of particular importance. External counter pulsation (ECP) therapy is a method used to assist the venous system. The main principle of ECP is to squeeze the inner leg vessels by muscle contractions, which are evoked by functional electrical stimulation. A new adaptive trigger method is proposed, which improves and supplements the current therapeutic options by means of pulse synchronous electro-stimulation of the muscle pump. For this purpose, blood flow is determined by multi-sensor plethysmography. The hardware design and signal processing of this novel multi-sensor plethysmography device are introduced. The merged signal is used to determine the phase of the cardiac cycle, to ensure stimulation of the muscle pump during the filling phase of the heart. The pulse detection of the system is validated against a gold standard and provides a sensitivity of 98% and a false-negative rate of 2% after physical exertion. Furthermore, flow enhancement of the system has been validated by duplex ultrasonography. The results show a highly increased blood flow in the popliteal vein at the knee. Full article