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Keywords = pre-hardening shrinkage

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32 pages, 8548 KiB  
Article
A Comprehensive Study of the Macro-Scale Performance of Graphene Oxide Enhanced Low Carbon Concrete
by Thusitha Ginigaddara, Pasadi Devapura, Vanissorn Vimonsatit, Michael Booy, Priyan Mendis and Rish Satsangi
Constr. Mater. 2025, 5(3), 47; https://doi.org/10.3390/constrmater5030047 - 18 Jul 2025
Viewed by 319
Abstract
This study presents a detailed and comprehensive investigation into the macro-scale performance, strength gain mechanisms, environment and economic performance of graphene oxide (GO)-enhanced low-emission concrete. A comprehensive experimental program evaluated fresh and hardened properties, including slump retention, bleeding, air content, compressive, flexural, and [...] Read more.
This study presents a detailed and comprehensive investigation into the macro-scale performance, strength gain mechanisms, environment and economic performance of graphene oxide (GO)-enhanced low-emission concrete. A comprehensive experimental program evaluated fresh and hardened properties, including slump retention, bleeding, air content, compressive, flexural, and tensile strength, drying shrinkage, and elastic modulus. Scanning Electron Microscopy (SEM), energy-dispersive spectroscopy (EDS), Thermogravimetric analysis (TGA) and proton nuclear magnetic resonance (1H-NMR) was employed to examine microstructural evolution and early age water retention, confirming GO’s role in accelerating cement hydration and promoting C-S-H formation. Optimal performance was achieved at 0.05% GO (by binder weight), resulting in a 25% increase in 28-day compressive strength without compromising workability. This outcome is attributed to a tailored, non-invasive mixing strategy, wherein GO was pre-dispersed during synthesis and subsequently blended without the use of invasive mixing methods such as high shear mixing or ultrasonication. Fourier-transform infrared (FTIR) spectroscopy further validated the chemical compatibility of GO and PCE and confirmed the compatibility and efficiency of the admixture. Sustainability metrics, including embodied carbon and strength-normalized cost indices (USD/MPa), indicated that, although GO increased material cost, the overall cost-performance ratio remained competitive at breakeven GO prices. Enhanced efficiency also led to lower net embodied CO2 emissions. By integrating mechanical, microstructural, and environmental analyses, this study demonstrates GO’s multifunctional benefits and provides a robust basis for its industrial implementation in sustainable infrastructure. Full article
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15 pages, 10205 KiB  
Article
A Study on the Pre-Hardened Shrinkage Reduction of Grout Using Carbon Materials
by Jeong-Bae Lee, Seong-Soo Kim, Young-Jun Lee, In-Soo Jang and Ju-Youn Kim
Materials 2024, 17(15), 3775; https://doi.org/10.3390/ma17153775 - 1 Aug 2024
Viewed by 1139
Abstract
In this study, the characteristics of grout mixed with charcoal as an expansive agent were examined to reduce the pre-hardening shrinkage of cementitious materials. This study compared and reviewed the application of CSA, a conventional expansive agent, to grout. The setting time, fluidity, [...] Read more.
In this study, the characteristics of grout mixed with charcoal as an expansive agent were examined to reduce the pre-hardening shrinkage of cementitious materials. This study compared and reviewed the application of CSA, a conventional expansive agent, to grout. The setting time, fluidity, compressive strength, and pre-hardening shrinkage/expansion were evaluated to explore the usability of charcoal as an expansive agent. The test results confirmed that, as the incorporation rate of charcoal increased, the pre-hardening expansion rate of the grout also increased, making it more effective for pre-hardening expansion than the conventional expansive agent CSA. However, when charcoal was used as an expansive agent, the compressive strength decreased after hardening, indicating the need for caution regarding the amount of charcoal used. Furthermore, the pre-hardening shrinkage and expansion rates of the various types of charcoal used in this study showed some differences, suggesting the need for further research on the internal pore volume and pore size of the charcoal. Full article
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47 pages, 18401 KiB  
Review
Advancements in the Additive Manufacturing of Magnesium and Aluminum Alloys through Laser-Based Approach
by Sachin Kumar Sharma, Harpreet Singh Grewal, Kuldeep Kumar Saxena, Kahtan A. Mohammed, Chander Prakash, J. Paulo Davim, Dharam Buddhi, Ramesh Raju, Dhanesh G. Mohan and Jacek Tomków
Materials 2022, 15(22), 8122; https://doi.org/10.3390/ma15228122 - 16 Nov 2022
Cited by 23 | Viewed by 5796
Abstract
Complex structures can now be manufactured easily utilizing AM technologies to meet the pre-requisite objectives such as reduced part numbers, greater functionality, and lightweight, among others. Polymers, metals, and ceramics are the few materials that can be used in AM technology, but metallic [...] Read more.
Complex structures can now be manufactured easily utilizing AM technologies to meet the pre-requisite objectives such as reduced part numbers, greater functionality, and lightweight, among others. Polymers, metals, and ceramics are the few materials that can be used in AM technology, but metallic materials (Magnesium and Aluminum) are attracting more attention from the research and industrial point of view. Understanding the role processing parameters of laser-based additive manufacturing is critical to maximize the usage of material in forming the product geometry. LPBF (Laser powder-based fusion) method is regarded as a potent and effective additive manufacturing technique for creating intricate 3D forms/parts with high levels of precision and reproducibility together with acceptable metallurgical characteristics. While dealing with LBPF, some degree of porosity is acceptable because it is unavoidable; hot ripping and cracking must be avoided, though. The necessary manufacturing of pre-alloyed powder and ductility remains to be the primary concern while dealing with a laser-based additive manufacturing approach. The presence of the Al-Si eutectic phase in AlSi10Mg and AlSi12 alloy attributing to excellent castability and low shrinkage, attaining the most attention in the laser-based approach. Related studies with these alloys along with precipitation hardening and heat treatment processing were discussed. The Pure Mg, Mg-Al alloy, Mg-RE alloy, and Mg-Zn alloy along with the mechanical characteristics, electrochemical durability, and biocompatibility of Mg-based material have been elaborated in the work-study. The review article also summarizes the processing parameters of the additive manufacturing powder-based approach relating to different Mg-based alloys. For future aspects, the optimization of processing parameters, composition of the alloy, and quality of powder material used will significantly improve the ductility of additively manufactured Mg alloy by the LPBF approach. Other than that, the recycling of Mg-alloy powder hasn’t been investigated yet. Meanwhile, the post-processing approach, including a homogeneous coating on the porous scaffolds, will mark the suitability in terms of future advancements in Mg and Al-based alloys. Full article
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44 pages, 2571 KiB  
Review
State-of-the-Art Review of Capabilities and Limitations of Polymer and Glass Fibers Used for Fiber-Reinforced Concrete
by Behrouz Shafei, Maziar Kazemian, Michael Dopko and Meysam Najimi
Materials 2021, 14(2), 409; https://doi.org/10.3390/ma14020409 - 15 Jan 2021
Cited by 92 | Viewed by 8994
Abstract
The concrete industry has long been adding discrete fibers to cementitious materials to compensate for their (relatively) low tensile strengths and control possible cracks. Extensive past studies have identified effective strategies to mix and utilize the discrete fibers, but as the fiber material [...] Read more.
The concrete industry has long been adding discrete fibers to cementitious materials to compensate for their (relatively) low tensile strengths and control possible cracks. Extensive past studies have identified effective strategies to mix and utilize the discrete fibers, but as the fiber material properties advance, so do the properties of the cementitious composites made with them. Thus, it is critical to have a state-of-the-art understanding of not only the effects of individual fiber types on various properties of concrete, but also how those properties are influenced by changing the fiber type. For this purpose, the current study provides a detailed review of the relevant literature pertaining to different fiber types considered for fiber-reinforced concrete (FRC) applications with a focus on their capabilities, limitations, common uses, and most recent advances. To achieve this goal, the main fiber properties that are influential on the characteristics of cementitious composites in the fresh and hardened states are first investigated. The study is then extended to the stability of the identified fibers in alkaline environments and how they bond with cementitious matrices. The effects of fiber type on the workability, pre- and post-peak mechanical properties, shrinkage, and extreme temperature resistance of the FRC are explored as well. In offering holistic comparisons, the outcome of this study provides a comprehensive guide to properly choose and utilize the benefits of fibers in concrete, facilitating an informed design of various FRC products. Full article
(This article belongs to the Special Issue Advances in Construction and Building Materials)
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