Search Results (12)

This study addresses a practical and efficient approach to evaluating the load-bearing capacity of severely degraded concrete manholes. Concrete deterioration, often advanced and highly irregular, can be captured accurately through surface scanning to create a detailed model of the damaged structure and also to build a simplified modeling to enable rapid engineering-level assessment, filling a critical gap in infrastructure maintenance. The repair strategy involves applying an internal polyurea layer, a variable-thickness polyurethane foam layer depending on the degree of localized degradation, and an external polyurea layer to restore the original shape of the manhole. However, these repairs do not fully restore the manhole’s original load-bearing capacity. A full 3D model, encompassing millions of finite elements, would provide a detailed analysis of strength reductions but is impractical for engineering applications due to computational demands. An alternative approach utilizing sectional homogenization is proposed, where sectional properties are sequentially averaged to calculate effective parameters. This approach enables the use of only a few hundred shell elements, each representing thousands of elements from the detailed 3D model, thus providing a rapid, engineering-level assessment of load-bearing reductions in degraded manholes. The study finds that while the repair method restores up to 76% of bending stiffness in heavily corroded sections, it does not fully recover the original load-bearing capacity. Full article

With the rapid development of marine engineering, effective antifouling and anti-corrosion technologies are essential for ensuring the safety and longevity of marine facilities. This review synthesizes current research on various coating technologies designed to combat marine biological fouling and corrosion. It analyzes the causes of marine biological fouling and corrosion, discusses their potential impacts on the safety of ships and marine structures, and emphasizes the need for effective protective systems. The review covers current antifouling coating technologies, including the preparation of low-surface-energy coatings, conductive coatings, biomimetic coatings, polysiloxane coatings, polyurea coatings, epoxy coatings, polyurethane coatings, and high-entropy alloy coatings. Anti-corrosion coatings are also discussed, with a focus on the characteristics of epoxy, polyurethane, and polyurea coatings, as well as metal-based coatings, alongside their corrosion resistance in marine environments. Based on existing research, the review summarizes ongoing challenges in marine antifouling and anti-corrosion coating technologies, and offers perspectives on future research directions and technological developments. Full article

Dual microcapsule systems, especially those based on the polyurea matrix, have emerged as pivotal components driving innovation in self-healing materials, thanks to the intrinsic properties of polyurea, primarily diamine and diisocyanate, rendering it an optimal choice for enhancing self-healing coatings. However, the encapsulation of polyurea components is fraught with substantial technical hurdles. Addressing these challenges, a novel methodology has been devised, leveraging n-heptane as a solvent in the liquid diamine emulsion process to facilitate the synthesis of diamine microcapsules. These microcapsules exhibit a uniform spherical morphology and a robust shell structure, with an encapsulated core material ratio reaching 39.69%. Analogously, the encapsulation process for diisocyanate has been refined, achieving a core material percentage of 10.05 wt. %. The integration of this bifunctional microcapsule system into diverse polymeric matrices, including epoxy resins and polyurethanes, has been demonstrated to significantly enhance the self-healing efficacy of the resultant coatings. Empirical validation through a series of tests, encompassing scratch, abrasion, and saltwater immersion assays, has revealed self-healing efficiencies of 21.8% and 33.3%, respectively. These results indicate significant improvements in the durability and self-repair capability of coatings, marking a notable advancement in self-healing materials with promising potential for tailored applications in automotive, aerospace, and construction industries. Full article

The growing interest in modern polymer materials has targeted research on complex plastic coatings and the possibilities of modifying their features and properties during manufacturing. Today’s modern coatings, including polyurea and polyurethane, are among the most modern developed resins. Compared to other polymer coatings, they are distinguished by their versatility, strength, and durability. They undoubtedly represent the next step in the evolution of coatings. Advances in coating technology have also led to the development of spray, injection, and roto-cast application equipment, improving polyurea-based elastomers’ performance. For many years, there has been much interest in increasing the flame resistance of polymers. This is dictated by safety considerations and the increasing requirements for the flammability of plastics, the area of application of which is growing every year. This text attempts to provide an overview of current research on flame retardant composites. Particular attention was paid to polyurea (PU) and polyurea-based hybrids and the application areas of polyurea coatings. The paper defines flame retardants, discusses how they work, and presents the types of flame retardants and the current trends of their usage in the production of plastics. Full article

In this study, polyurethane/polyurea coatings were exposed to four different types of aging: aging in the natural environment (NC), accelerated ultraviolet aging (UV), aging in a sodium chloride solution (NaCl), and thermal aging (TC). To monitor the changes that occurred during these processes, the thickness was measured and microscopic and macroscopic observations were conducted continuously. The samples aged under various conditions were then subjected to spectroscopic (FTIR) and thermal (TGA) analysis to determine the possible structural changes in the coatings. The dependence of aging conditions on the physicochemical properties of the tested coating surfaces was thoroughly investigated and characterized by the water contact angle and surface free energy. Adhesion tests were performed after the established aging period. The results show that different aging conditions have a tremendous effect on the appearance and pull-off strength. The coatings that age in a NaCl solution are more affected in terms of their adhesion. Full article

This paper presents the results of tests on elastomer coatings based on polyurea–polyurethane formulation with increased fire parameters. Coatings modified with flame retardants: bis(phenylphosphate) resorcinol (RDP), trischloropropyl phosphate (TCPP), and aluminum hydroxide (ATH) were tested. Fourier transform infrared spectroscopy (FTIR) and thermogravimetric analysis (TGA/DTG) were used to investigate the structure and thermal stability. The effectiveness of resorcinol bis(phenylphosphate) (RDP), tris chloropropyl phosphate (TCPP), and aluminum hydroxide (ATH) on heat release rate (HRR), smoke release rate (RSR), and oxygen consumption was evaluated using cone calorimetry. The cone calorimetry results were correlated with the mechanical properties of the coatings. The cone calorimetry analysis showed suitable organophosphorus flame retardant (FR) performance, significantly decreasing HRR and oxygen consumption. Additionally, 15% TCPP caused a reduction of HRR by over 50%, obtaining 211.4 kW/m² and pHRR by over 55%, reaching 538.3 kW/m². However, organophosphorus flame retardants caused a significant deterioration of mechanical properties simultaneously. Introducing a mixture of two FRs (RDP/TCPP) resulted in obtaining a coating with improved fire resistance and maintained good mechanical strength. The polyurea–polyurethane coating, modified with a mixture of two RDP/TCPP retardants (10:5), was simulated for the burning of roof systems. The result of the simulation was assessed positively. Thus, finally, it was confirmed that the proposed polyurea–polyurethane coating achieved the assumed flame retardant level. Full article

The present work describes the synthesis of new versatile polyurea (PU) and polyurethane (PUR) matrices, including different chain extenders, which facilitate the design of distinct, tunable properties, and high-performance derivatives. These polymers can be used for various defense and security applications, such as coatings for ballistic protection, CBRN protection, binders for energetic formulations, etc. Combining aliphatic and aromatic molecules in PU or PUR structures enables the synthesis of polymers with improved and controllable thermo-mechanical properties. Thus, for polyurea synthesis, we utilized two types of polymeric aliphatic diamines and three types of aromatic chain extenders (1,1’-biphenyl-4,4’-diamine, benzene-1,2-diamine, and 1,2-diphenylhydrazine). An analogous method was used to synthesize polyurethane films by employing one polymeric aliphatic polyol and three types of aromatic chain extenders (benzene-1,3-diol, benzene-1,4-diol, and benzene-1,2,3-triol). Subsequently, various analytic techniques (Fourier transform infrared spectroscopy–attenuated total reflectance (FTIR-ATR), single cantilever dynamic mechanical analysis (DMA), thermogravimetric analysis (TGA), frequency-dependent shear modulus survey, tensile tests, water contact angle measurements, and scanning electron microscopy (SEM) with energy-dispersive X-ray analysis (EDX)) have been utilized to characterize the synthesized materials and to evaluate the influence of each chain extender on their final properties. Full article

Self-healing materials, especially self-healing polyurea/polyurethane, to replace traditional coating has been of increasing interest in the past decade. The frequency of regular maintenance work can also be reduced as the coating is capable of forming bonds at ruptured sites. This reduces the cost of maintenance and the risk involved in workers engaging in maintenance work. The extremely short curing time of polyurea coating could potentially outweigh the cost due to its short down time. With a high self-healing efficiency, self-healing polyurea could be the ultimate choice of protective coating. This report aims to find the optimum formulation for fabrication of polyurea with a high self-healing efficiency. This is conducted by changing the composition of the components chosen for formulation of polyurea. The choice of isocyanate and amine is varied to explore its impact on chain mobility and microphase separation, which are important factors affecting self-healing efficiency. A series of characterizations, including ATR-FTIR, DSC, optical microscope and mechanical tester, is used to analyze the factors affecting the self-healing efficiency of fabricated polyurea and to eventually determine the best formulation. The ideal formulation of toluene 2,4 diisocyanate-amine (TDI-P1000) polyurea managed to achieve a self-healing of 42%. Further studies could be done to include multiple healing mechanisms after different area of polyurea to boost its self-healing efficiency after repeated healing. Full article

Self-healing polymers are categorized as smart materials that are capable of surface protection and prevention of structural failure. Polyurethane/polyurea, as one of the representative coatings, has also attracted attention for industrial applications. Compared with polyurethane, polyurea coating, with a similar formation process, provides higher tensile strength and requires shorter curing time. In this paper, extrinsic and intrinsic mechanisms are reviewed to address the efficiency of the self-healing process. Moreover, formulation optimization and strategic improvement to ensure self-healing within a shorter period of time with acceptable recovery of mechanical strength are also discussed. The choice and ratio of diisocyanates, as well as the choice of chain extender, are believed to have a crucial effect on the acceleration of the self-healing process and enhance self-healing efficiency during the preparation of polyurea coatings. Full article

Polyurea is a synthetic high-strength elastomeric material that can be sprayed as a coating over existing structures in order to protect against weathering effects. It is ideal for anti-corrosion protection and is characterized by excellent mechanical properties and adhesion to various surfaces. Further development of this technology may allow obtaining new coatings with improved antistatic properties, which would be an excellent alternative compared to used antistatic epoxy paints. This paper will examine the influence of tetraalkylammonium salt (1), potassium hexafluorophosphate solution (2) and imidazolium-based ionic liquid (3) on the improvement of antistatic properties of the polyurea-polyurethane coatings. In addition, the modified samples were also verified in terms of changes in mechanical properties and the appearance of functional groups other than in the reference sample, as well as surface defects that may arise due to incompatibility of the antistatic additive with the polymer matrix. In order to obtain information about the properties mentioned above, the electrical resistance was determined, the tensile strength and elongation were measured, FT-IR spectra were made, and images were taken with the use of scanning electron microscopy. The conducted research showed that the antistatic properties of the tested hybrid coatings could be improved, but their use may be associated with certain limitations that should be taken into account when designing such materials. Full article

A study was carried out to select the appropriate coatings for corrosion protection of the spiral classifier working at KGHM Polska Miedź S.A. Ore Concentration Plant. The abrasion resistance of selected protective coatings and wear-resistant linings was investigated using a DT-523 rotary abrasion tester with Taber CS-10 rubber abrasive discs. The average weight loss of the coatings after a cycle of 2000 revolutions was determined. Tests of protective coatings using the electrochemical impedance spectroscopy (EIS) technique were carried out to determine the suitability of coatings in the highly saline environment of the aqueous suspension of ground copper ore. During the measurements, changes in resistance, polarising current and capacitance were determined as a function of time for the tested coatings. The linings selected on the basis of laboratory tests were also tested under industrial conditions. Their degrees of wear were characterised. The results obtained indicated the highest abrasion resistance of materials from the polyolefin group (polyethylenes), where the average weight loss did not exceed 5 g/dm². In the case of protective coatings, the highest durability was demonstrated by coatings with additives of ceramic aggregates, phenol-epoxy, and an elastomeric coating based on polyurea, whose average weight loss during the test cycle did not exceed 19 g/dm². EIS measurements showed that the tested coatings were resistant to the aggressive environment of the feedstock. Tests under cathodic polarisation conditions of the samples at a potential below the protection potential showed that they were resistant to a highly saline environment and were also resistant to its alkalinisation resulting from the application of cathodic protection, which will be used to protect the classifier together with protective coatings. Tests carried out under industrial conditions using wear-resistant linings made of plastics have made it possible to analyse the mechanism and degree of wear of the various materials during the operation of the classifier. Measurements of lining wear were made in relation to baseline volumes. Polyurethane, a polymer lining based on MDI and PTMG, and those made of ultra-high-molecular-weight polyethylene with anti-stick additives showed the lowest wear rates. Full article

This study describes a simple, practical, inexpensive, improved, and efficient novel method for obtaining polyurea-polyurethane-multiwall carbon nanotubes (MWCNTs) nanocomposites with enhanced mechanical properties, and their experimental testing in a dynamic regime. SEM and micro-CT investigations validated the homogeneity of the nanocomposite films and uniform dispersion of the nanofiller inside the polymeric matrix. The experimental measurements (TGA, DSC, DMA, and tensile tests) revealed improved thermal and mechanical properties of these new materials. To demonstrate that these nanocomposites are suitable for ballistic protection, impact tests were performed on aluminum plates coated with the polyurea-polyurethane MWCNTs nanocomposites, using a Hopkinson bar set-up. The experimental testing in the dynamic regime of the polyurea- polyurethane-coated aluminum plates confirmed that the nanocomposite layers allow the metal plate to maintain its integrity at a maximum force value that is almost 200% higher than for the uncoated metallic specimens. Full article