Search Results (9)

Local Khulays clay was modified to prepare polystyrene clay nanocomposite (PCN) coatings on carbon steel. The PCN coatings were added to microcapsules (MCs) loaded with the corrosion inhibitor PCN(MC). The microcapsules were prepared by the encapsulation of rare-earth metal Ce⁺³ ions and isobutyl silanol into polystyrene via the double emulsion solvent evaporation (DESE) technique. From characterization techniques, Fourier-transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), transmission electron microscopy (TEM), and scanning electron microscopy (SEM) with EDX. SEM and FT-IR confirmed the success of the preparation of the PCN(MC). Nanoindentation tests were performed on the thin-film samples. A significant reduction in both the hardness and the reduced modulus was observed for the PCN film compared to the PS film. Electrochemical impedance spectroscopy (EIS) and electrochemical frequency modulation (EFM) all showed an enhanced protection efficiency (%PE) of 3% PCN(MC) over 3% PCN at high temperatures and at different times. The smart coatings were proven by applying the thermal and the mechanical triggers for the 3% PCN(MC) coating. The mechanism of the release of inhibitors was discussed. The self-healing properties of 3% PCN(MC) were evaluated. The enhanced properties of the developed PCN(MC) coatings make them attractive for potential applications in the oil and other industries. Full article

This work aimed to compare the coating protection efficiency of C-steel using two kinds of clay: a local Khulays clay (RC_Kh) from Saudi Arabia and a commercial clay (CC_In) from India. Clay-based polymer nanocomposites have a unique layered structure, rich intercalation chemistry, and availability at low cost. They are promising reinforcements for polymers. The raw clay for both clay types was washed before being treated with NaCl to produce sodium clay (NaC). The cationic surfactant cetylpyridinium chloride (CPC) was then used to convert the NaC into the organoclay (OC) form. Polystyrene/organoclay nanocomposites (PCNs) were prepared by combining different concentrations of organoclay (1%, 3%, and 5% OC) in toluene solvent and polystyrene (PS) as the matrix. To ensure the success of the PCN modification process, the organoclay and PCN films were characterized using a variety of techniques, including Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), and transmission electron microscopy (TEM). The shifts in the FT-IR spectra after the CPC treatment of NaC confirmed the presence of CPC in the organoclay samples and the presence of OC in the PCNs. The exfoliated structure was obtained from the XRD spectrum for low clay loading (1–3% PCN), while the intercalated structure was the dominant form for the 5% PCN. The XRD results were confirmed by TEM images. To calculate the coating efficiency of the PCNs, various electrochemical methods were used. The electrochemical measurements included electrochemical impedance spectroscopy (EIS), the electrochemical frequency modulation (EFM) method, and Tafel plots. The PCN with a concentration of 1 wt.% OC has a fully exfoliated structure and higher coating efficiency than the PCNs with partially exfoliated structures (3 wt.% and 5 wt.%). It was found from the Tafel plots that commercial Indian clay has better corrosion protection (81.4%) than local Khulays clay (60.2%). A comparison with other studies using current density values shows that our results are superior to those of many studies. Full article

Polymer–Clay Nanocomposite (PCN) coatings were prepared using the solution intercalation method. The raw Khulays clay was treated with NaCl to produce sodium clay (NaC). Thereafter, Cetyl Pyridinium Chloride (CPC) was used to convert NaC into the organic clay form (OC). PCN was prepared by adding polystyrene as the matrix to different weights of OC to prepare 1 wt.% and 3 wt.% PCN. To enhance the coating protection of C-steel in NaCl solution, PCN coatings were added to microcapsules loaded with some corrosion inhibitors PCN (MC). The microcapsules are prepared by the encapsulation of rare-earth metal Ce⁺³ ions and Isobutyl silanol into polystyrene via the Double Emulsion Solvent Evaporation (DESE) technique. Characterization techniques such as FTIR, X-Ray Diffraction (XRD), and Transmission Electron Microscopy (TEM) were employed. FTIR confirmed the success of the preparation, while XRD and TEM revealed an intercalated structure of 1 wt.% PCN while 3 wt.% PCN has a fully exfoliated structure. Electrochemical Impedance Spectroscopy (EIS), Electrochemical Frequency Modulation (EFM), and Potentiodynamic Polarization showed an enhanced protection efficiency of PCN (MC) coatings. The results demonstrated that the corrosion resistance (R_Corr) of 3% PCN (MC) coating was higher than all the formulations. These PCN (MC) coatings may provide corrosion protection for C-steel pipes in many industrial applications. Full article

Polystyrene (PS)/sepiolite clay nanocomposites were prepared via the melt extrusion technique using vinyl tri-ethoxy silane (VTES) as the compatibilizer and cross-linking agent. Mechanical, thermal, and flame-retardant properties of the newly developed polystyrene-based nanocomposites were determined. Surface morphology was investigated using scanning electron microscopy (SEM), examining the distribution of the filler in various compositions of fabricated composites. Structural analysis of the samples was carried out using the Fourier transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD) techniques. Thermal stability was determined by thermal gravimetric analysis (TGA), showing a maximum 30.2 wt.% increase in residue by adding sepiolite clay. The results obtained from the dynamic mechanical analyzer (DMA) in terms of the storage modulus, loss modulus and damping factor exhibited better stress transfer rate and effective interfacial adhesion between the filler and the matrix. The higher filler loaded sample showed greater flame retardancy by decreasing the burning rate up to 48%. Full article

The objective of this study was to investigate the effect of three different treatments on the morphology, microstructure, and the thermal characteristics of a montmorillonite (Mt) sample, by using hydrochloric acid (HCl), tributyl tetradecyl phosphonium chloride (TTPC) surfactant, and γ-methacryloxypropyltrimethoxysilane (γ-MPS). The resultant nanofillers were characterized by Fourier transform infrared (FTIR), X-ray diffraction (XRD), transmission electron microscopy (TEM), nitrogen adsorption–desorption analysis, X-ray fluorescence spectrometry (XRF), and thermogravimetric analysis (TGA). The results showed that the amount of chemical grafting of the γ-MPS was increased after the acid treatment, whereas the amount of intercalation of the TTPC surfactant was decreased. The preintercalation of TTPC or silylation of γ-MPS, for the Mt sample, had a certain hindrance effect on its subsequent silylation or intercalation treatments. Furthermore, the effect of four different nanofillers on the thermal stability properties of the polystyrene (PS) matrix were also investigated. The results showed an increase in thermal stability for the triple-functionalized Mt, compared with the double-functionalized samples. The onset decomposition temperatures and the maximum mass loss temperatures of the PS nanocomposites were increased by 27 °C and 32 °C, respectively, by the incorporation of triple-modified Mt, as a result of the good exfoliation and dispersion of the nanolayers, more favorable polymer–nanofiller interaction, as well as the formation of a more remarkable tortuous pathway in the continuous matrix. Full article

Developing an environmentally benign styrene foam is a critical environmental need. Supercritical CO₂ use in foams has proven to be a valuable path. Adding fillers to increase bubble nucleation has been pursued concurrently. A prominent filler used is high surface area fillers, such as smectic clays. However, all studies to date show a limit of 152% in compressive moduli and 260% in the compressive stress. The values, even with such gains, limit structural application. A seminal work in 1987 by Suh and Cotton proved that carbonyl linkages in calcium carbonates and CO₂ interact and impact nucleation efficiency and performance in supercritical CO₂ foams. In this paper, a high surface area clay (layer double hydroxides) which begins in an exfoliated state, then functionalized with a long chain alkyl carboxylate (stearic acid) is synthesized. The result is a remarkable multi-fold improvement to the compressive properties in comparison to polystyrene (PS); a 268% and 512% increase in compressive modulus and strength, respectively. Using a pre-delaminated approach, the higher surface area was achieved in the clays. The presence of the stearate improved the interactions between the clay galleries and PS through hydrophobic-hydrophobic interactions. The glass transition temperature of the nanocomposites was observed to shift to higher values after foaming. The results point to a new path to increase performance using a pre-delaminated clay with functional groups for environmentally benign foams. Full article

The intercalation degree of nanoclays in polymeric foamed nanocomposites containing clays is a key parameter determining the final properties of the material, but how intercalation occurs is not fully understood. In this work, energy dispersive X-ray diffraction (ED-XRD) of synchrotron radiation was used as an in-situ technique to deepen into the intercalation process of polymer/nanoclay nanocomposites during foaming. Foamable nanocomposites were prepared by the melt blending route using low-density polyethylene (LDPE), polypropylene (PP), and polystyrene (PS) with surface treated nanoclays and azodicarbonamide (ADC) as the blowing agent. Foaming was induced by heating at atmospheric pressure. The time and temperature evolution of the interlamellar distance of the clay platelets in the expanding nanocomposites was followed. Upon foaming, interlamellar distances of the nanocomposites based on LDPE and PP increase by 18% and 16% compared to the bulk foamable nanocomposite. Therefore, the foaming process enhances the nanoclay intercalation degree in these systems. This effect is not strongly affected by the type of nanoclay used in LDPE, but by the type of polymer used. Besides, the addition of nanoclays to PP and PS has a catalytic effect on the decomposition of ADC, i.e., the decomposition temperature is reduced, and the amount of gas released increases. This effect was previously proved for LDPE. Full article

Polystyrene-organo-montmorillonite (PS-OMMT) nanocomposite particles were prepared via emulsion polymerization of styrene in the presence of montmorillonite modified with an anionic surfactant, sodium lauryl sulfonate (SLS), and its tribological properties as an additive to polyalphaolefin (PAO) were tested. The results of Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD) and thermogravimetric analysis (TGA) showed that SLS molecules resided in the montmorillonite (MMT) interlayer space. The effects of OMMT on the morphology and properties of the nanocomposites were also investigated. Gel permeation chromatography (GPC) and dynamic light scattering (DLS) demonstrate that the presence of OMMT can effectively reduce the average molecular weight and average particle size of PS. XRD and transmission electron microscopy (TEM) of the PS-OMMT nanocomposites indicate that exfoliated and intercalated structures form and that the MMT layers either are partly embedded inside the PS particles or remain on their surface. Compared with pure PS, the PS-OMMT nanocomposites possessed higher stability to thermal decomposition and higher glass transition temperatures. Adding nanocomposite particles reduces the friction coefficient, and thus, the antiwear properties of the PAO are significantly improved. The PS-OMMT-3 (3 wt % of OMMT based on styrene) particles have the best tribological performance and maintained a stable, very low coefficient of friction of 0.09. Full article

Thisreview covers sonochemical fabrication of polymer nanocomposites. In addition to its application to the synthesis of various polymeric systems, due to its powerful efficiency, sonochemistry has been widely used not only as the assistant of dispersion for nanomaterials such as carbon nanotubes (CNT) and organophillic clay, but also as a special initiator to enhance polymerization for fabrication of polymer nanocomposites with CNT and metallic nanoparticles. Recent developments in the preparation of multi-walled carbon nanotube/polymer nanocomposites with polystyrene and PMMA, magnetic particle/CNT composites and polymer/clay nanocomposites along with their physical characteristics and potential engineering applications will be introduced. Physical characterizations include morphological, thermal, and rheological properties under either an applied electric or magnetic field. Full article