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Keywords = polypropylene-fiber-reinforced foamed concrete

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19 pages, 4423 KiB  
Article
Optimization of Foams—Polypropylene Fiber-Reinforced Concrete Mixtures Dedicated for 3D Printing
by Magdalena Rudziewicz, Marcin Maroszek, Kinga Setlak, Mateusz Góra and Marek Hebda
Materials 2024, 17(16), 4106; https://doi.org/10.3390/ma17164106 - 19 Aug 2024
Cited by 6 | Viewed by 1607
Abstract
The continued global urbanization of the world is driving the development of the construction industry. In order to protect the environment, intensive research has been carried out in recent years on the development of sustainable materials and ecological construction methods. Scientific research often [...] Read more.
The continued global urbanization of the world is driving the development of the construction industry. In order to protect the environment, intensive research has been carried out in recent years on the development of sustainable materials and ecological construction methods. Scientific research often focuses on developing building materials that are renewable, energy-efficient, and have minimal impact on the environment throughout their life cycle. Therefore, this article presents research results aimed at developing a concrete mixture using cement with reduced CO2 emissions. In the context of increasing ecological awareness and in line with European Union policy, the development of a mixture based on environmentally friendly cement is of key importance for the future development of the construction industry. The article compares the physical properties of two mixtures, their foaming possibilities, and the influence of the added polypropylene (PP) fibers on the strength properties of the produced composites. It was found that bending strength and compressive strength were highest in the material with silica fume and aluminum powder at 5.36 MPa and 28.76 MPa, respectively. Microscopic analysis revealed significant pore structure differences, with aluminum foamed samples having regular pores and hydrogen peroxide foamed samples having irregular pores. Optimizing aluminum powder and water content improved the materials’ strength, crucial for maintaining usability and achieving effective 3D printing. The obtained results are important in the development of research focused on the optimization of 3D printing technology using concrete. Full article
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26 pages, 10462 KiB  
Article
Experimental Investigation of the Dynamic Mechanical Properties of Polypropylene-Fiber-Reinforced Foamed Concrete at High Temperatures
by Longyang Chen, Penghui Li, Weiguo Guo, Ruifeng Wang, Dongjian Zhang, Meng Gao and Chang Peng
Polymers 2023, 15(11), 2544; https://doi.org/10.3390/polym15112544 - 31 May 2023
Cited by 12 | Viewed by 1843
Abstract
Polypropylene-fiber-reinforced foamed concrete (PPFRFC) is often used to reduce building structure weight and develop engineering material arresting systems (EMASs). This paper investigates the dynamic mechanical properties of PPFRFC with densities of 0.27 g/cm3, 0.38 g/cm3, and 0.46 g/cm3 [...] Read more.
Polypropylene-fiber-reinforced foamed concrete (PPFRFC) is often used to reduce building structure weight and develop engineering material arresting systems (EMASs). This paper investigates the dynamic mechanical properties of PPFRFC with densities of 0.27 g/cm3, 0.38 g/cm3, and 0.46 g/cm3 at high temperatures and proposes a prediction model to characterize its behavior. To conduct the tests on the specimens over a wide range of strain rates (500~1300 s−1) and temperatures (25~600 °C), the conventional split-Hopkinson pressure bar (SHPB) apparatus was modified. The test results show that the temperature has a substantial effect on the strain rate sensitivity and density dependency of the PPFRFC. Additionally, the analysis of failure models demonstrates that with the melting of polypropylene fibers, the level of damage in PPFRFC under dynamic loading increases, resulting in the generation of a greater number of fragments. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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33 pages, 10543 KiB  
Article
Effect of Using Glass Fiber Reinforced Polymer (GFRP) and Deformed Steel Bars on the Bonding Behavior of Lightweight Foamed Concrete
by Suhad M. Abd, Rafal Hadi, Shaker Abdal, Saba Shamim, Hadee Mohammed Najm and Mohanad Muayad Sabri Sabri
Buildings 2023, 13(5), 1153; https://doi.org/10.3390/buildings13051153 - 26 Apr 2023
Cited by 2 | Viewed by 2056
Abstract
The study aims to conduct a direct pull-out test on fifty-four cube specimens considering different variables, including the type of reinforcement (sand-coated glass fiber-reinforced polymer (GFRP) and ribbed steel bars); the type of concrete (normal weight concrete NWC and lightweight foamed concrete LWFC); [...] Read more.
The study aims to conduct a direct pull-out test on fifty-four cube specimens considering different variables, including the type of reinforcement (sand-coated glass fiber-reinforced polymer (GFRP) and ribbed steel bars); the type of concrete (normal weight concrete NWC and lightweight foamed concrete LWFC); the diameter of the reinforcing bars (10 mm; 12 mm; and 16 mm) and the bonded length (3∅, 4∅, and 5∅). The hybrid fiber hooked-end steel (0.4% by volume) and polypropylene (0.2% by volume), respectively were used to improve the properties of LWFC by converting the brittle failure to ductile. The results showed that in the case of strengthened foamed concrete (FC), the bond strength with steel bars was greater compared to that with the GFRP bars. The bond strength ratio between the GFRP and steel bars of the FC specimens was found to vary between 37.8–89.3%. Additionally, in all specimens of FC, pull-out failure was witnessed with narrower crack width compared to NWC. Furthermore, mathematical equations have been proposed for predicting the bond strength of FC with steel and GFRP bars and showed good correlation with the experimental results. Full article
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24 pages, 14684 KiB  
Article
Study on Polypropylene Twisted Bundle Fiber Reinforced Lightweight Foamed Concrete
by Md Azree Othuman Mydin, Mohd Mustafa Al Bakri Abdullah, Rafiza Abdul Razak, Mohd Nasrun Mohd Nawi, Puput Risdanareni, Poppy Puspitasari, Andrei Victor Sandu, Madalina Simona Baltatu and Petrica Vizureanu
Buildings 2023, 13(2), 541; https://doi.org/10.3390/buildings13020541 - 16 Feb 2023
Cited by 8 | Viewed by 2552
Abstract
Recent industrial developments have focused more and more on the applications of lightweight foamed concrete (LFC) in the construction industry, having advantages over normal-strength concrete. LFC, however, has several drawbacks including brittleness, high porosity, excessive drying shrinkage, rapid cracking, and low deformation resistance. [...] Read more.
Recent industrial developments have focused more and more on the applications of lightweight foamed concrete (LFC) in the construction industry, having advantages over normal-strength concrete. LFC, however, has several drawbacks including brittleness, high porosity, excessive drying shrinkage, rapid cracking, and low deformation resistance. Practical engineering typically chooses steel fiber or polymer fiber to increase the tensile and fracture resistance of LFC. The polypropylene twisted bundle fiber (PTBF) was added to the LFC with varying weight fractions of 0.0%, 0.5%, 1.0%, 1.5%, 2.0% and 2.5%. Three low densities of LFC were prepared, specifically 500 kg/m3, 700 kg/m3 and 900 kg/m3. The mechanical and durability properties of PTBF-reinforced LFC were determined through compression, flexural, splitting tensile, flow table, porosity, and water absorption tests. The results show that the addition of PTBF in LFC significantly improves the strength properties (compressive, flexural, and splitting tensile strengths) and reduces the water absorption capacity and porosity. The optimal weight fraction of PTBF was between 1.5 and 2.0% for mechanical properties enhancement. The inclusion of PTBF increased the ductility of LFC, and the specimens remain intact from loading to failure. The PTBF reduces the original cracks of the LFC and inhibits the development of further cracks in the LFC. Full article
(This article belongs to the Special Issue Novelties in the Production of Mineral Binders and Concrete)
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21 pages, 4525 KiB  
Article
Insulation Foam Concrete Nanomodified with Microsilica and Reinforced with Polypropylene Fiber for the Improvement of Characteristics
by Besarion Meskhi, Alexey N. Beskopylny, Sergey A. Stel’makh, Evgenii M. Shcherban’, Levon R. Mailyan, Nikita Beskopylny, Andrei Chernil’nik and Diana El’shaeva
Polymers 2022, 14(20), 4401; https://doi.org/10.3390/polym14204401 - 18 Oct 2022
Cited by 24 | Viewed by 3377
Abstract
Some of the primary problems of construction are brittleness and low the mechanical properties of good thermal insulation materials. Heat-insulating foam concrete has a low thermal conductivity. However, it is practically impossible to transport it over long distances since corners are cracked during [...] Read more.
Some of the primary problems of construction are brittleness and low the mechanical properties of good thermal insulation materials. Heat-insulating foam concrete has a low thermal conductivity. However, it is practically impossible to transport it over long distances since corners are cracked during transportation, the structure is broken, and, in principle, the fragility of this material is a big problem for modern buildings. The purpose of this study was to develop a heat-insulating foam concrete with improved characteristics by experimentally selecting the optimal dosage of polypropylene fiber and a nanomodifying microsilica additive. Standard methods for determining the characteristics of fiber foam concrete were used as well as the method of optical microscopy to study the structure of the composite. It has been established that the use of polypropylene fiber with the optimal reinforcement range from 1% to 3% allows us to achieve an improvement in the mechanical and physical characteristics of fiber foam concrete. The optimal dosage of the nanomodifier introduced instead of a part of the binder (10%) and polypropylene fiber (2%) by weight of the binder was determined. The maximum values of increments in mechanical characteristics were 44% for compressive strength and 73% for tensile strength in bending. The values of the thermal conductivity coefficient at optimal dosages of the nanomodifier and fiber decreased by 9%. The absence of microcracking at the phase boundary between the polypropylene fiber and the hardened cement–sand matrix due to nanomodification was noted. Full article
(This article belongs to the Special Issue Multifunctional Polymer Nanocomposites)
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18 pages, 4622 KiB  
Article
Mechanical Properties of Natural Fiber Reinforced Foamed Concrete
by Joaquin F. Castillo-Lara, Emmanuel A. Flores-Johnson, Alex Valadez-Gonzalez, Pedro J. Herrera-Franco, Jose G. Carrillo, P. I. Gonzalez-Chi and Q. M. Li
Materials 2020, 13(14), 3060; https://doi.org/10.3390/ma13143060 - 8 Jul 2020
Cited by 104 | Viewed by 9588
Abstract
The mechanical characterization of plain foamed concrete (PFC) and fiber-reinforced foamed concrete (FRFC) with a density of 700 kg/m3 was performed with compression and tension tests. FRFC was reinforced with the natural fiber henequen (untreated or alkaline-treated) at volume fractions of 0.5%, [...] Read more.
The mechanical characterization of plain foamed concrete (PFC) and fiber-reinforced foamed concrete (FRFC) with a density of 700 kg/m3 was performed with compression and tension tests. FRFC was reinforced with the natural fiber henequen (untreated or alkaline-treated) at volume fractions of 0.5%, 1% and 1.5%. Polypropylene fiber reinforcement was also used as a reference. For all FRFCs, the inclusion of the fibers enhanced the compressive and tensile strengths and plastic behavior, which was attributed to the increase of specimen integrity. Under compressive loading, after the peak strength, there was no considerable loss in strength and a plateau-like regime was observed. Under tensile loading, the fibers significantly increased the tensile strength of the FRFCs and prevented a sudden failure of the specimens, which was in contrast to the brittle behavior of the PFC. The tensile behavior enhancement was higher when treated henequen fibers were used, which was attributed to the increase in the fiber–matrix bond produced by the alkaline treatment. The microscopic characterization showed that the inclusion of fibers did not modify the air-void size and its distribution. Higher energy absorption was observed for FRFCs when compared to the PFC, which was attributed to the enhanced toughness and ductility by the fibers. The results presented herein warrant further research of FRFC with natural henequen fibers for engineering applications. Full article
(This article belongs to the Special Issue Concrete and Construction Materials)
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