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Keywords = polymer-straw boards

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14 pages, 4105 KiB  
Article
New Bound and Hybrid Composite Insulation Materials from Waste Wheat Straw Fibers and Discarded Tea Bags
by Mohamed Ali, Redhwan Almuzaiqer, Hassan Alshehri, Mohammed A. Alanazi, Turki Almudhhi and Abdullah Nuhait
Buildings 2025, 15(14), 2402; https://doi.org/10.3390/buildings15142402 - 9 Jul 2025
Viewed by 280
Abstract
This study utilizes waste wheat straw fibers and discarded tea bags as novel raw materials for developing new thermal insulation and sound absorption composites. Wood adhesive (WA) is used to bind the polymer raw materials. Loose polymers and different composites are experimentally developed [...] Read more.
This study utilizes waste wheat straw fibers and discarded tea bags as novel raw materials for developing new thermal insulation and sound absorption composites. Wood adhesive (WA) is used to bind the polymer raw materials. Loose polymers and different composites are experimentally developed in different concentrations. Sound absorption and thermal conductivity coefficients are obtained for the developed boards. Bending moment analysis and the moisture content of the boards are reported in addition to a microstructure analysis of the straw fibers from wheat. The results indicate that as the wheat straw fiber’s percentage increases in the composite, the thermal conductivity coefficient decreases, the flexure modulus decreases, the sound absorption coefficient increases at some frequencies, and the moisture content increases. The range of thermal conductivity and the noise reduction coefficient are 0.042–0.073 W/m K and 0.35–0.6 at 24 °C for the polymer raw materials, respectively. The corresponding values for the composites are 0.054 and 0.0575 W/m K and 0.45–0.5, respectively. The maximum moisture content percentages for the polymers and composites are 6.5 and 1.15, respectively. The composite flexure modulus reaches maximum and minimum values of 4.59 MPa and 2.22 MPa, respectively. These promising results promote these polymer and composite sample boards as more convenient insulation materials for green buildings and could replace the conventional petrochemical thermal insulation ones. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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16 pages, 4098 KiB  
Article
Annual Plants and Thermoplastics in the Production of Polymer and Lignocellulose Boards
by Aleksandra Banaszak, Magdalena Woźniak, Dorota Dziurka and Radosław Mirski
Materials 2023, 16(12), 4400; https://doi.org/10.3390/ma16124400 - 15 Jun 2023
Cited by 2 | Viewed by 1357
Abstract
This study investigated the mechanical, physical, and thermal properties of three-layer particleboards produced from annual plant straws and three polymers: polypropylene (PP), high-density polyethylene (HDPE), and polylactic acid (PLA). The rape straw (Brassica napus L. var. Napus) was used as an internal layer, [...] Read more.
This study investigated the mechanical, physical, and thermal properties of three-layer particleboards produced from annual plant straws and three polymers: polypropylene (PP), high-density polyethylene (HDPE), and polylactic acid (PLA). The rape straw (Brassica napus L. var. Napus) was used as an internal layer, while rye (Secale L.) or triticale (Triticosecale Witt.) was applied as an external layer in the obtained particleboards. The boards were tested for their density, thickness swelling, static bending strength, modulus of elasticity, and thermal degradation characteristics. Moreover, the changes in the structure of composites were determined by infrared spectroscopy. Among the straw-based boards with the addition of tested polymers, satisfactory properties were obtained mainly using HDPE. In turn, the straw-based composites with PP were characterized by moderate properties, while PLA-containing boards did not show clearly favorable properties either in terms of the mechanical or physical features. The properties of straw–polymer boards produced based on triticale straw were slightly better than those of the rye-based boards, probably due to the geometry of the strands, which was more favorable for triticale straw. The obtained results indicated that annual plant fibers, mainly triticale, can be used as wood substitutes for the production of biocomposites. Moreover, the addition of polymers allows for the use of the obtained boards in conditions of increased humidity. Full article
(This article belongs to the Special Issue Mechanical Properties of Polymeric, Metallic, and Composite Materials)
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20 pages, 10301 KiB  
Article
Fungal Based Biopolymer Composites for Construction Materials
by Iuliana Răut, Mariana Călin, Zina Vuluga, Florin Oancea, Jenica Paceagiu, Nicoleta Radu, Mihaela Doni, Elvira Alexandrescu, Violeta Purcar, Ana-Maria Gurban, Ionela Petre and Luiza Jecu
Materials 2021, 14(11), 2906; https://doi.org/10.3390/ma14112906 - 28 May 2021
Cited by 36 | Viewed by 8766
Abstract
Environmental contamination, extensive exploitation of fuel sources and accessibility of natural renewable resources represent the premises for the development of composite biomaterials. These materials have controlled properties, being obtained through processes operated in mild conditions with low costs, and contributing to the valorization [...] Read more.
Environmental contamination, extensive exploitation of fuel sources and accessibility of natural renewable resources represent the premises for the development of composite biomaterials. These materials have controlled properties, being obtained through processes operated in mild conditions with low costs, and contributing to the valorization of byproducts from agriculture and industry fields. A novel board composite including lignocelullosic substrate as wheat straws, fungal mycelium and polypropylene embedded with bacterial spores was developed and investigated in the present study. The bacterial spores embedded in polymer were found to be viable even after heat exposure, helping to increase the compatibility of polymer with hydrophilic microorganisms. Fungal based biopolymer composite was obtained after cultivation of Ganoderma lucidum macromycetes on a mixture including wheat straws and polypropylene embedded with spores from Bacillus amyloliquefaciens. Scanning electron microscopy (SEM) and light microscopy images showed the fungal mycelium covering the substrates with a dense network of filaments. The resulted biomaterial is safe, inert, renewable, natural, biodegradable and it can be molded in the desired shape. The fungal biocomposite presented similar compressive strength and improved thermal insulation capacity compared to polystyrene with high potential to be used as thermal insulation material for applications in construction sector. Full article
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15 pages, 3644 KiB  
Article
Selected Properties of Formaldehyde-Free Polymer-Straw Boards Made from Different Types of Thermoplastics and Different Kinds of Straw
by Radosław Mirski, Aleksandra Banaszak and Pavlo Bekhta
Materials 2021, 14(5), 1216; https://doi.org/10.3390/ma14051216 - 4 Mar 2021
Cited by 10 | Viewed by 2490
Abstract
This research investigated the effects of different thermoplastics types and different kinds of straw on selected properties of polymer-straw boards. Polyethylene, polyethylene, and polystyrene of virgin and of recycled origin were used for bonding the boards. Three kinds of straw were used: rape [...] Read more.
This research investigated the effects of different thermoplastics types and different kinds of straw on selected properties of polymer-straw boards. Polyethylene, polyethylene, and polystyrene of virgin and of recycled origin were used for bonding the boards. Three kinds of straw were used: rape (Brassica napus L. var. napus), triticale (Triticosecale Witt b m.), and rye (Secale L.). Five-layer polymer-straw boards were produced. The obtained boards differed in both the materials they were made of and the moisture content (7, 25, and 2% for the core, the middle, and the face layers, respectively), and 30% of straw particles were substituted with thermoplastics added to the face layers. It was found that properties of polymer-straw boards strongly depend on both the kind of straw and the type of polymer used. The best mechanical properties were obtained for rye straw and polystyrene or recycled polymers, whereas the best hydrophobic properties were observed for rape straw combined with recycled polyethylene or polypropylene. Although recycled polymers improved the hydrophobic properties of the boards, they impaired their mechanical properties in comparison with the reference ones. However, in terms of bending strength, they still met the requirements for heavy duty load-bearing boards for use in humid conditions (20 MPa for P7 boards according to EN 312). Full article
(This article belongs to the Section Biomaterials)
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11 pages, 1544 KiB  
Article
Relationships between Thermoplastic Type and Properties of Polymer-Triticale Boards
by Radosław Mirski, Pavlo Bekhta and Dorota Dziurka
Polymers 2019, 11(11), 1750; https://doi.org/10.3390/polym11111750 - 25 Oct 2019
Cited by 11 | Viewed by 3243
Abstract
This study examined the effects of selected types of thermoplastics on the physical and mechanical properties of polymer-triticale boards. The investigated thermoplastics differed in their type (polypropylene (PP), polyethylene (PE), polystyrene (PS)), form (granulate, agglomerate) and origin (native, recycled). The resulting five-ply boards [...] Read more.
This study examined the effects of selected types of thermoplastics on the physical and mechanical properties of polymer-triticale boards. The investigated thermoplastics differed in their type (polypropylene (PP), polyethylene (PE), polystyrene (PS)), form (granulate, agglomerate) and origin (native, recycled). The resulting five-ply boards contained layers made from different materials (straw or pine wood) and featured different moisture contents (2%, 25%, and 7% for the face, middle, and core layers, respectively). Thermoplastics were added only to two external layers, where they substituted 30% of straw particles. This study demonstrated that, irrespective of their type, thermoplastics added to the face layers most favorably reduced the hydrophobic properties of the boards, i.e., thickness, swelling, and V100, by nearly 20%. The bending strength and modulus of elasticity were about 10% lower in the experimental boards than in the reference ones, but still within the limits set out in standard for P7 boards (20 N/mm2 according to EN 312). Full article
(This article belongs to the Special Issue Advances in Wood Composites)
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