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Keywords = oil shale semi-coke

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14 pages, 5672 KiB  
Article
Numerical Study of the Combustion-Flow-Thermo-Pyrolysis Process in an Innovative Externally Heated Oil Shale Retort
by Lixin Zhao, Yingxue Mei and Luwei Pan
Symmetry 2025, 17(7), 1055; https://doi.org/10.3390/sym17071055 - 3 Jul 2025
Viewed by 362
Abstract
A novel externally heated retort for Jimsar oil shale resources is proposed, and the symmetrical mathematical model of the transport process in the retort is established through intensively studying the mechanisms of shale gas flows, heat transfer, and pyrolysis reactions in the retort. [...] Read more.
A novel externally heated retort for Jimsar oil shale resources is proposed, and the symmetrical mathematical model of the transport process in the retort is established through intensively studying the mechanisms of shale gas flows, heat transfer, and pyrolysis reactions in the retort. The descriptions of axial and radial movements and temperature of oil shale and gases, and the distribution of pyrolysis reaction and yielding of gaseous products and semi-coke in various regions of the retort are simulated. The results show that oil shale can pyrolyze gradually from the region near the wall to the core region of the retorting chamber and pyrolyze completely at the bottom of the retorting zone through receiving the heat flux transferring from the combustion channels. The final pyrolysis temperature of oil shale is 821.05 K, and the outlet temperature of semi-coke cooled by cold recycled gas is 676.35 K, which are in agreement with the design requirements. In total, 75 toil shales can be retorted in one retorting chamber per day, and the productivity of the retort can be increased by increasing the number of retorting chambers. The fuel self-sufficiency rate of this externally heated oil shale retort can reach 82.83%. Full article
(This article belongs to the Section Engineering and Materials)
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16 pages, 2462 KiB  
Article
Study on the Combustion Behavior and Kinetic Characteristics of Semi-Coke from Oil Shale
by Fajun Zhao, Lei Zhang, Sen Liu, Tianyu Wang, Peiyong Xue, Mingxuan Wu and Jiankang Yun
Appl. Sci. 2025, 15(11), 5797; https://doi.org/10.3390/app15115797 - 22 May 2025
Viewed by 677
Abstract
This study systematically investigates the combustion behavior and kinetic characteristics of oil shale semi-coke. Thermogravimetric analysis (TGA) experiments, combined with both model-free and model-based methods, were used to explore the thermal characteristics, kinetic parameters, and reaction mechanisms of the combustion process. The results [...] Read more.
This study systematically investigates the combustion behavior and kinetic characteristics of oil shale semi-coke. Thermogravimetric analysis (TGA) experiments, combined with both model-free and model-based methods, were used to explore the thermal characteristics, kinetic parameters, and reaction mechanisms of the combustion process. The results show that the combustion process of oil shale semi-coke can be divided into three stages: a low-temperature stage (50–310 °C), a mid-temperature stage (310–670 °C), and a high-temperature stage (670–950 °C). The mid-temperature stage is the core of the combustion process, accounting for approximately 28–37% of the total mass loss, with the released energy concentrated and exhibiting significant thermal chemical activity. Kinetic parameters calculated using the model-free methods (OFW and KAS) and the model-based Coats–Redfern method reveal that the activation energy gradually increases with the conversion rate, indicating a multi-step reaction characteristic of the combustion process. The F2-R3-F2 model, with its segmented mechanism (boundary layer + second-order reaction), better fits the physicochemical changes during semi-coke combustion, and the analysis of mineral phase transformations is more reasonable. Therefore, the F2-R3-F2 model is identified as the optimal model in this study and provides a scientific basis for the optimization of oil shale semi-coke combustion processes. Furthermore, scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses were conducted on oil shale semi-coke samples before and after combustion to study the changes in the combustion residues. SEM images show that after combustion, the surface of the semi-coke sample exhibits a large number of irregular holes, with increased pore size and a honeycomb-like structure, indicating that the carbonaceous components were oxidized and decomposed during combustion, forming a porous structure. XRD analysis shows that the characteristic peaks of quartz (Q) are enhanced after combustion, while those of calcite (C) and pyrite (P) are weakened, suggesting that the mineral components underwent decomposition and transformation during combustion, particularly the decomposition of calcite into CO2 at high temperatures. Infrared spectroscopy (IR) analysis reveals that after combustion, the amount of hydrocarbons in the semi-coke decreases, while aromatic compounds and incompletely decomposed organic materials are retained, further confirming the changes in organic matter during combustion. Full article
(This article belongs to the Section Applied Thermal Engineering)
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17 pages, 2008 KiB  
Article
The Impact of Shale Oil Residue on the Growth and Physiological Characteristics of Corn Seedlings under Saline Soil Conditions
by Jian Huang, Zhiduo Dong, Ajing Meng, Tong Qi and Chunhui Ge
Agronomy 2024, 14(1), 44; https://doi.org/10.3390/agronomy14010044 - 22 Dec 2023
Cited by 1 | Viewed by 1465
Abstract
Soil salinization is a primary environmental factor leading to reduced crop yields, and oil shale waste residues may have the potential to alleviate plant salt stress. This study aims to investigate the effects of three types of oil shale waste residues (fine concentrate [...] Read more.
Soil salinization is a primary environmental factor leading to reduced crop yields, and oil shale waste residues may have the potential to alleviate plant salt stress. This study aims to investigate the effects of three types of oil shale waste residues (fine concentrate ore, fine ore, and semi-coke) on the growth and physiological characteristics of maize seedlings in saline–alkali soil. The results indicate the following: (1) All three types of oil shale waste residues increased the root vitality of seedlings and reduced the root proline content. (2) The three types of oil shale waste residues increased the activity of superoxide dismutase (1.70% to 97.19%) and peroxidase (29.39% to 61.21%) in maize seedlings, but there were differences in their effects on catalase activity. The fine ore and semi-coke treatments increased catalase activity (4.98% to 77.42%), while fine concentrate ore decreased catalase activity (39.28% to 5.30%). (3) The three types of oil shale waste residues effectively alleviated the degree of membrane lipid peroxidation in maize seedling leaves. (4) Principal component analysis showed that the semi-coke treatment was beneficial to the growth and physiology of maize seedlings in saline–alkali soil, with the optimal effect occurring at a 0.2% addition rate. In conclusion, adding semi-coke to saline–alkali soil promotes the growth of maize by regulating its physiological and biochemical mechanisms, alleviating the salt stress on maize seedlings caused by salt content. Full article
(This article belongs to the Special Issue Strategies for Enhancing Abiotic Stress Tolerance in Crops)
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12 pages, 1924 KiB  
Article
Activated Carbon Derived from Waste Oil Shale Semi-Coke for Supercapacitor Application
by Chu’an Xiong, Nan Wang and Mai Feng
Molecules 2023, 28(12), 4804; https://doi.org/10.3390/molecules28124804 - 16 Jun 2023
Cited by 11 | Viewed by 2474
Abstract
As fossil fuels gradually deplete, oil shale, one of the world’s largest energy resources, has attracted much attention. Oil shale semi-coke (OSS) is the main byproduct of oil shale pyrolysis, which is produced in large quantities and causes severe environmental pollution. Therefore, there [...] Read more.
As fossil fuels gradually deplete, oil shale, one of the world’s largest energy resources, has attracted much attention. Oil shale semi-coke (OSS) is the main byproduct of oil shale pyrolysis, which is produced in large quantities and causes severe environmental pollution. Therefore, there is an urgent need to explore a method suitable for the sustainable and effective utilization of OSS. In this study, OSS was used to prepare activated carbon by microwave-assisted separation and chemical activation, which was then applied in the field of supercapacitors. Raman, XRD, FT-IR, TEM, and nitrogen adsorption–desorption were adopted to characterize activated carbon. The results showed that ACF activated with FeCl3-ZnCl2/carbon as a precursor has larger specific surface area, suitable pore size, and higher degree of graphitization compared with the materials prepared by other activation methods. The electrochemical properties of several active carbon materials were also evaluated by CV, GCD, and EIS measurements. The specific surface area of ACF is 1478 m2 g−1, when the current density is 1 A g−1, the specific capacitance is 185.0 F g−1. After 5000 cycles of testing, the capacitance retention rate was as high as 99.5%, which is expected to provide a new strategy of converting waste products to low-cost activated carbon materials for high-performance supercapacitors. Full article
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14 pages, 4154 KiB  
Article
Slow Release and Water Retention Performance of Poly(acrylic acid-co-acrylamide)/Fulvic Acid/Oil Shale Semicoke Superabsorbent Composites
by Yongsheng Wang, Yongfeng Zhu, Yan Liu, Bin Mu and Aiqin Wang
Polymers 2022, 14(9), 1719; https://doi.org/10.3390/polym14091719 - 22 Apr 2022
Cited by 4 | Viewed by 2848
Abstract
In order to achieve the low cost and multifunction of superabsorbent composites, poly(acrylic acid-co-acrylamide)/fulvic acid/oil shale semicoke (PAMFS) were prepared by free radical copolymerization of fulvic acid (FA), oil shale semicoke (OSSC), acrylic acid (AA) and acrylamide (AM). The characterization results [...] Read more.
In order to achieve the low cost and multifunction of superabsorbent composites, poly(acrylic acid-co-acrylamide)/fulvic acid/oil shale semicoke (PAMFS) were prepared by free radical copolymerization of fulvic acid (FA), oil shale semicoke (OSSC), acrylic acid (AA) and acrylamide (AM). The characterization results revealed that FA and OSSC were involved in the construction of a three-dimensional (3D) polymeric network via hydrogen bonding and covalent bonding. The water absorbency of PAMFS in distilled water and 0.9 wt% NaCl solution were 724 and 98 g/g, respectively. The FA slow release of PAMFS in distilled water and soil was achieved due to the interaction between FA and the functional groups of polymer matrix by hydrogen bonds and covalent bonds. Furthermore, the potted experiment indicated that the addition of PAMFS to soil can significantly promote plant growth compared with the pure soil, regardless of water stress. Therefore, this superabsorbent composite showed an excellent water absorption and salt resistance performance, as well as nice slow release performance. It has a broad application prospect. Full article
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15 pages, 2653 KiB  
Article
Effect of Shale Ash-Based Catalyst on the Pyrolysis of Fushun Oil Shale
by Hao Lu, Fengrui Jia, Chuang Guo, Haodan Pan, Xu Long and Guangxin Liu
Catalysts 2019, 9(11), 900; https://doi.org/10.3390/catal9110900 - 28 Oct 2019
Cited by 10 | Viewed by 3267
Abstract
The effect of shale ash (SA)-based catalysts (SA as carriers to support several transition metal salts, such as ZnCl2, NiCl2·6H2O, and CuCl2·2H2O) on oil shale (OS) pyrolysis was studied. Results showed that SA [...] Read more.
The effect of shale ash (SA)-based catalysts (SA as carriers to support several transition metal salts, such as ZnCl2, NiCl2·6H2O, and CuCl2·2H2O) on oil shale (OS) pyrolysis was studied. Results showed that SA promoted OS pyrolysis, and the optimum weight ratio of OS:SA was found to be 2:1. The SA-supported transition metal salt catalyst promoted the OS pyrolysis, and the catalytic effect increased with increasing load of the transition metal salt within 0.1–3.0 wt%. The transition metal salts loaded on the SA not only promoted OS pyrolysis and reduced the activation energy required but also changed the yield of pyrolysis products (reduced shale oil and semi-coke yields and increased gas and loss yield). SA-supported 3 wt% CuCl2·2H2O catalyst not only exhibited the highest ability to reduce the activation energy in OS pyrolysis (32.84 kJ/mol) but also improved the gas and loss yield, which was 4.4% higher than the uncatalyzed reaction. The supporting transition metal salts on the SA also increased the content of short-chain hydrocarbons in aliphatic hydrocarbons in shale oil and catalyzed the aromatization of aliphatic hydrocarbons to form aromatic hydrocarbons. The catalytic activity of the transition metal salt on the SA-based catalyst for OS pyrolysis decreased in the order of CuCl2·2H2O > NiCl2·6H2O > ZnCl2. Full article
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15 pages, 6795 KiB  
Article
Experimental and Computational Demonstration of a Low-Temperature Waste to By-Product Conversion of U.S. Oil Shale Semi-Coke to a Flue Gas Sorbent
by Kathleen Dupre, Emily M. Ryan, Azat Suleimenov and Jillian L. Goldfarb
Energies 2018, 11(11), 3195; https://doi.org/10.3390/en11113195 - 17 Nov 2018
Cited by 13 | Viewed by 3436
Abstract
The volatility of crude oil prices incentivizes the use of domestic alternative fossil fuel sources such as oil shale. For ex situ oil shale retorting to be economically and environmentally viable, we must convert the copious amounts of semi-coke waste to an environmentally [...] Read more.
The volatility of crude oil prices incentivizes the use of domestic alternative fossil fuel sources such as oil shale. For ex situ oil shale retorting to be economically and environmentally viable, we must convert the copious amounts of semi-coke waste to an environmentally benign, useable by-product. Using acid and acid + base treatments, we increased the surface area of the semi-coke samples from 15 m2/g (pyrolyzed semi-coke) to upwards of 150 m2/g for hydrochloric acid washed semi-coke. This enhancement in porosity and surface area is accomplished without high temperature treatment, which lowers the overall energy required for such a conversion. XRD analysis confirms that chemical treatments removed the majority of dolomite while retaining other carbonate minerals and maintaining carbon contents of approximately 10%, which is greater than many fly ashes that are commonly used as sorbent materials. SO2 gas adsorption isotherm analysis determined that a double HCl treatment of semi-coke produces sorbents for flue gas treatment with higher SO2 capacities than commonly used fly ash adsorbents. Computational fluid dynamics modeling indicates that the sorbent material could be used in a fixed bed reactor to efficiently remove SO2 from the gas stream. Full article
(This article belongs to the Special Issue Computational Fluid Dynamics (CFD) 2018)
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