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Keywords = no-wait flow shop

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22 pages, 3792 KiB  
Article
Multi-Strategy Discrete Teaching–Learning-Based Optimization Algorithm to Solve No-Wait Flow-Shop-Scheduling Problem
by Jun Li, Xinxin Guo and Qiwen Zhang
Symmetry 2023, 15(7), 1430; https://doi.org/10.3390/sym15071430 - 17 Jul 2023
Cited by 5 | Viewed by 1772
Abstract
To address the problems of the single evolutionary approach, decreasing diversity, inhomogeneity, and meaningfulness in the destruction process when the teaching–learning-based optimization (TLBO) algorithm solves the no-wait flow-shop-scheduling problem, the multi-strategy discrete teaching–learning-based optimization algorithm (MSDTLBO) is introduced. Considering the differences between individuals, [...] Read more.
To address the problems of the single evolutionary approach, decreasing diversity, inhomogeneity, and meaningfulness in the destruction process when the teaching–learning-based optimization (TLBO) algorithm solves the no-wait flow-shop-scheduling problem, the multi-strategy discrete teaching–learning-based optimization algorithm (MSDTLBO) is introduced. Considering the differences between individuals, the algorithm is redefined from the student’s point of view, giving the basic integer sequence encoding. To address the fact that the algorithm is prone to falling into local optimum and to leading to a reduction in search accuracy, the population was divided into three groups according to the learning ability of the individuals, and different teaching strategies were adopted to achieve the effect of teaching according to their needs. To improve the destruction-and-reconstruction process with symmetry, an iterative greedy algorithm of destruction–reconstruction was used as the main body, and a knowledge base was used to control the number of meaningless artifacts to be destroyed and to dynamically change the artifact-selection method in the destruction process. Finally, the algorithm was applied to the no-wait flow-shop-scheduling problem (NWFSP) to test its practical application value. After comparing twenty-one benchmark test functions with six algorithms, the experimental results showed that the algorithm has a certain effectiveness in solving NWFSP. Full article
(This article belongs to the Section Computer)
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26 pages, 1943 KiB  
Article
A Novel Parallel Simulated Annealing Methodology to Solve the No-Wait Flow Shop Scheduling Problem with Earliness and Tardiness Objectives
by Ismet Karacan, Ozlem Senvar and Serol Bulkan
Processes 2023, 11(2), 454; https://doi.org/10.3390/pr11020454 - 2 Feb 2023
Cited by 10 | Viewed by 2909
Abstract
In this paper, the no-wait flow shop problem with earliness and tardiness objectives is considered. The problem is proven to be NP-hard. Recent no-wait flow shop problem studies focused on familiar objectives, such as makespan, total flow time, and total completion time. However, [...] Read more.
In this paper, the no-wait flow shop problem with earliness and tardiness objectives is considered. The problem is proven to be NP-hard. Recent no-wait flow shop problem studies focused on familiar objectives, such as makespan, total flow time, and total completion time. However, the problem has limited studies with solution approaches covering the concomitant use of earliness and tardiness objectives. A novel methodology for the parallel simulated annealing algorithm is proposed to solve this problem in order to overcome the runtime drawback of classical simulated annealing and enhance its robustness. The well-known flow shop problem datasets in the literature are utilized for benchmarking the proposed algorithm, along with the classical simulated annealing, variants of tabu search, and particle swarm optimization algorithms. Statistical analyses were performed to compare the runtime and robustness of the algorithms. The results revealed the enhancement of the classical simulated annealing algorithm in terms of time consumption and solution robustness via parallelization. It is also concluded that the proposed algorithm could outperform the benchmark metaheuristics even when run in parallel. The proposed algorithm has a generic structure that can be easily adapted to many combinatorial optimization problems. Full article
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22 pages, 4524 KiB  
Article
Application of Non-Dominated Sorting Genetic Algorithm (NSGA-II) to Increase the Efficiency of Bakery Production: A Case Study
by Majharulislam Babor, Line Pedersen, Ulla Kidmose, Olivier Paquet-Durand and Bernd Hitzmann
Processes 2022, 10(8), 1623; https://doi.org/10.3390/pr10081623 - 16 Aug 2022
Cited by 11 | Viewed by 4545
Abstract
Minimizing the makespan is an important research topic in manufacturing engineering because it accounts for significant production expenses. In bakery manufacturing, ovens are high-energy-consuming machines that run throughout the production time. Finding an optimal combination of makespan and oven idle time in the [...] Read more.
Minimizing the makespan is an important research topic in manufacturing engineering because it accounts for significant production expenses. In bakery manufacturing, ovens are high-energy-consuming machines that run throughout the production time. Finding an optimal combination of makespan and oven idle time in the decisive objective space can result in substantial financial savings. This paper investigates the hybrid no-wait flow shop problems from bakeries. Production scheduling problems from multiple bakery goods manufacturing lines are optimized using Pareto-based multi-objective optimization algorithms, non-dominated sorting genetic algorithm (NSGA-II), and a random search algorithm. NSGA-II improved NSGA, leading to better convergence and spread of the solutions in the objective space, by removing computational complexity and adding elitism and diversity strategies. Instead of a single solution, a set of optimal solutions represents the trade-offs between objectives, makespan and oven idle time to improve cost-effectiveness. Computational results from actual instances show that the solutions from the algorithms significantly outperform existing schedules. The NSGA-II finds a complete set of optimal solutions for the cases, whereas the random search procedure only delivers a subset. The study shows that the application of multi-objective optimization in bakery production scheduling can reduce oven idle time from 1.7% to 26% while minimizing the makespan by up to 12%. Furthermore, by penalizing the best makespan a marginal amount, alternative optimal solutions minimize oven idle time by up to 61% compared to the actual schedule. The proposed strategy can be effective for small and medium-sized bakeries to lower production costs and reduce CO2 emissions. Full article
(This article belongs to the Special Issue Progress in Food Processing)
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7 pages, 915 KiB  
Proceeding Paper
Application of Nature-Inspired Multi-Objective Optimization Algorithms to Improve the Bakery Production Efficiency
by Majharulislam Babor and Bernd Hitzmann
Eng. Proc. 2022, 19(1), 31; https://doi.org/10.3390/ECP2022-12630 - 23 May 2022
Cited by 1 | Viewed by 1713
Abstract
This contribution investigates the performance of nature-inspired multi-objective optimization algorithms to reduce the makespan and oven idle time of bakery manufacturing using a hybrid no-wait flow shop scheduling model. As an example, the production data from a bakery with 40 products is investigated. [...] Read more.
This contribution investigates the performance of nature-inspired multi-objective optimization algorithms to reduce the makespan and oven idle time of bakery manufacturing using a hybrid no-wait flow shop scheduling model. As an example, the production data from a bakery with 40 products is investigated. We use the non-dominated sorting genetic algorithm (NSGA-II) and multi-objective particle swarm optimization (MOPSO) to determine the tradeoffs between the two objectives. The computational results reveal that the nature-inspired optimization algorithms provide solutions with a significant 8.7% reduction in makespan. Nonetheless, the algorithms provide solutions with a longer oven idle time to achieve the single goal of makespan minimization. This consequently elevates energy waste and production expenditure. The current study shows that an alternative Pareto optimal solution significantly reduces oven idle time while losing a marginal amount of makespan. Furthermore, the Pareto solution reduces oven idle time by 93 min by expanding the makespan by only 8 min. The proposed approach has the potential to be an influential tool for small- and medium-sized bakeries seeking economic growth and, as a result, gain in market competition. Full article
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13 pages, 807 KiB  
Article
No-Wait Job Shop Scheduling Using a Population-Based Iterated Greedy Algorithm
by Mingming Xu, Shuning Zhang and Guanlong Deng
Algorithms 2021, 14(5), 145; https://doi.org/10.3390/a14050145 - 30 Apr 2021
Cited by 7 | Viewed by 3294
Abstract
When no-wait constraint holds in job shops, a job has to be processed with no waiting time from the first to the last operation, and the start time of a job is greatly restricted. Using key elements of the iterated greedy algorithm, this [...] Read more.
When no-wait constraint holds in job shops, a job has to be processed with no waiting time from the first to the last operation, and the start time of a job is greatly restricted. Using key elements of the iterated greedy algorithm, this paper proposes a population-based iterated greedy (PBIG) algorithm for finding high-quality schedules in no-wait job shops. Firstly, the Nawaz–Enscore–Ham (NEH) heuristic used for flow shop is extended in no-wait job shops, and an initialization scheme based on the NEH heuristic is developed to generate start solutions with a certain quality and diversity. Secondly, the iterated greedy procedure is introduced based on the destruction and construction perturbator and the insert-based local search. Furthermore, a population-based co-evolutionary scheme is presented by imposing the iterated greedy procedure in parallel and hybridizing both the left timetabling and inverse left timetabling methods. Computational results based on well-known benchmark instances show that the proposed algorithm outperforms two existing metaheuristics by a significant margin. Full article
(This article belongs to the Section Combinatorial Optimization, Graph, and Network Algorithms)
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16 pages, 2153 KiB  
Article
A Chance Constrained Programming Approach for No-Wait Flow Shop Scheduling Problem under the Interval-Valued Fuzzy Processing Time
by Hao Sun, Aipeng Jiang, Dongming Ge, Xiaoqing Zheng and Farong Gao
Processes 2021, 9(5), 789; https://doi.org/10.3390/pr9050789 - 30 Apr 2021
Cited by 7 | Viewed by 2787
Abstract
This work focuses on the study of robust no-wait flow shop scheduling problem (R-NWFSP) under the interval-valued fuzzy processing time, which aims to minimize the makespan within an upper bound on total completion time. As the uncertainty of actual job processing times may [...] Read more.
This work focuses on the study of robust no-wait flow shop scheduling problem (R-NWFSP) under the interval-valued fuzzy processing time, which aims to minimize the makespan within an upper bound on total completion time. As the uncertainty of actual job processing times may cause significant differences in processing costs, a R-NWFSP model whose objective function involves interval-valued fuzzy sets (IVFSs) is proposed, and an improved SAA is designed for its efficient solution. Firstly, based on the credibility measure, chance constrained programming (CCP) is utilized to make the deterministic transformation of constraints. The uncertain NWFSP is transformed into an equivalent deterministic linear programming model. Then, in order to tackle the deterministic model efficiently, a simulated annealing algorithm (SAA) is specially designed. A powerful neighborhood search method and new acceptance criterion are applied to find better solutions. Numerical computations demonstrate the high efficiency of the SAA. In addition, a sensitivity analysis convincingly shows that the applicability of the proposed model and its solution strategy under interval-valued fuzzy sets. Full article
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17 pages, 985 KiB  
Article
Evolutionary Hybrid Particle Swarm Optimization Algorithm for Solving NP-Hard No-Wait Flow Shop Scheduling Problems
by Laxmi A. Bewoor, V. Chandra Prakash and Sagar U. Sapkal
Algorithms 2017, 10(4), 121; https://doi.org/10.3390/a10040121 - 28 Oct 2017
Cited by 36 | Viewed by 7065
Abstract
The no-wait flow shop is a flowshop in which the scheduling of jobs is continuous and simultaneous through all machines without waiting for any consecutive machines. The scheduling of a no-wait flow shop requires finding an appropriate sequence of jobs for scheduling, which [...] Read more.
The no-wait flow shop is a flowshop in which the scheduling of jobs is continuous and simultaneous through all machines without waiting for any consecutive machines. The scheduling of a no-wait flow shop requires finding an appropriate sequence of jobs for scheduling, which in turn reduces total processing time. The classical brute force method for finding the probabilities of scheduling for improving the utilization of resources may become trapped in local optima, and this problem can hence be observed as a typical NP-hard combinatorial optimization problem that requires finding a near optimal solution with heuristic and metaheuristic techniques. This paper proposes an effective hybrid Particle Swarm Optimization (PSO) metaheuristic algorithm for solving no-wait flow shop scheduling problems with the objective of minimizing the total flow time of jobs. This Proposed Hybrid Particle Swarm Optimization (PHPSO) algorithm presents a solution by the random key representation rule for converting the continuous position information values of particles to a discrete job permutation. The proposed algorithm initializes population efficiently with the Nawaz-Enscore-Ham (NEH) heuristic technique and uses an evolutionary search guided by the mechanism of PSO, as well as simulated annealing based on a local neighborhood search to avoid getting stuck in local optima and to provide the appropriate balance of global exploration and local exploitation. Extensive computational experiments are carried out based on Taillard’s benchmark suite. Computational results and comparisons with existing metaheuristics show that the PHPSO algorithm outperforms the existing methods in terms of quality search and robustness for the problem considered. The improvement in solution quality is confirmed by statistical tests of significance. Full article
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