Search Results (8)

Polyurethane is a multipurpose polymer with indispensable physical characteristics and technical uses, such as films/coatings, fibers, and foams. The inclusion of nanoparticles in the polyurethane matrix has further enhanced the properties and potential of this important polymer. Research in this field has led to the design and exploration of polyurethane foams and polyurethane nanocomposite foams. This review article reflects vital aspects related to the fabrication, features, and applications of polyurethane nanocomposite foams. High-performance nanocellular polyurethanes have been produced using carbon nanoparticles such as graphene and carbon nanotubes. Enhancing the amounts of nanofillers led to overall improved nanocomposite foam features and performances. Subsequently, polyurethane nanocomposite foams showed exceptional morphology, electrical conductivity, mechanical strength, thermal stability, and other physical properties. Consequently, multifunctional applications of polyurethane nanocomposite foams have been observed in shape memory, electromagnetic interference shielding, and biomedical applications. Full article

Nowadays, our society is facing problems related to energy availability. Owing to the energy savings that insulators provide, the search for effective insulating materials is a focus of interest. Since the current insulators do not meet the increasingly strict requirements, developing materials with a greater insulating capacity is needed. Until now, several nanoporous materials have been considered as superinsulators achieving thermal conductivities below that of the air 26 mW/(m K), like nanocellular PMMA/TPU, silica aerogels, and polyurethane aerogels reaching 24.8, 10, and 12 mW/(m K), respectively. In the search for the minimum thermal conductivity, still undiscovered, the first step is understanding heat transfer in nanoporous materials. The main features leading to superinsulation are low density, nanopores, and solid interruptions hindering the phonon transfer. The second crucial condition is obtaining reliable thermal conductivity measurement techniques. This review summarizes these techniques, and data in the literature regarding the structure and thermal conductivity of two nanoporous materials, nanocellular polymers and aerogels. The key conclusion of this analysis specifies that only steady-state methods provide a reliable value for thermal conductivity of superinsulators. Finally, a theoretical discussion is performed providing a detailed background to further explore the lower limit of superinsulation to develop more efficient materials. Full article

Polymeric nanocomposite foams have attracted increasing research attention for technical reasons. Poly(methyl methacrylate) is a remarkable and viable thermoplastic polymer. This review highlights some indispensable aspects of poly(methyl methacrylate) nanocomposite foams with nanocarbon nanofillers (carbon nanotube, graphene, etc.) and inorganic nanoparticles (nanoclay, polyhedral oligomeric silsesquioxane, silica, etc.). The design and physical properties of poly(methyl methacrylate) nanocomposite foams have been deliberated. It has been observed that processing strategies, nanofiller dispersion, and interfacial interactions in poly(methyl methacrylate)–nanofiller have been found essential to produce high-performance nanocellular foams. The emergent application areas of the poly(methyl methacrylate) nanocomposite foams are electromagnetic interference shielding, sensors, and supercapacitors. Full article

In this work, the effects of thermoplastic polyurethane (TPU) chemistry and concentration on the cellular structure of nanocellular polymers based on poly(methyl-methacrylate) (PMMA) are presented. Three grades of TPU with different fractions of hard segments (HS) (60%, 70%, and 80%) have been synthesized by the prepolymer method. Nanocellular polymers based on PMMA have been produced by gas dissolution foaming using TPU as a nucleating agent in different contents (0.5 wt%, 2 wt%, and 5 wt%). TPU characterization shows that as the content of HS increases, the density, hardness, and molecular weight of the TPU are higher. PMMA/TPU cellular materials show a gradient cell size distribution from the edge of the sample towards the nanocellular core. In the core region, the addition of TPU has a strong nucleating effect in PMMA. Core structure depends on the HS content and the TPU content. As the HS or TPU content increases, the cell nucleation density increases, and the cell size is reduced. Then, the use of TPUs with different characteristics allows controlling the cellular structure. Nanocellular polymers have been obtained with a core relative density between 0.15 and 0.20 and cell sizes between 220 and 640 nm. Full article

A new approach to produce nanocellular polymers combining small cell sizes with low relative densities is presented herein. This production method, based on gas dissolution foaming, consists of performing a double saturation and foaming cycle. Thus, nanocellular polymethylmethacrylate (PMMA) has been produced through a first saturation at different saturation conditions (6, 10, and 20 MPa and −32 °C), at constant foaming conditions (60 °C for 1 min). Then, the nanocellular PMMAs obtained from the previous step were again saturated at different saturation conditions, 10 MPa 24 °C, 31 MPa 24 °C, 35 MPa 22 °C, and 6 MPa −15 °C and foamed at different temperatures (40, 80 and 100 °C) for 1 min. This new approach allows the cells created in the first saturation and foaming cycle to further grow in the second cycle. This fact permits producing nanocellular polymethylmethacrylate sheets combining, for the first time in the literature, cell sizes of 24 nm with relative densities of 0.3. Full article

The evolution of technology means that increasingly better materials are needed. It is well known that as a result of their interesting properties, nanocellular polymers perform better than microcellular ones. For this reason, the investigation on nanocellular materials is nowadays a very topical issue. In this paper, the different approaches for the production of these materials in our laboratory are explained, and results obtained by using polymethylmethacrylate (PMMA) are shown. Homogeneous nucleation has been studied by using raw PMMA, while two different systems were used for heterogeneous nucleation; adding nanoparticles to the system and using nanostructured polymers as solid precursors for foaming. The effects of the different parameters of the production process (gas dissolution foaming process) have been evaluated for all systems being possible to establish a comparison between the materials produced by different approaches. Moreover, the limitations and future work to optimise the materials produced are also discussed. Full article

This paper describes the processing conditions needed to produce low density nanocellular polymers based on polymethylmethacrylate (PMMA) with relative densities between 0.45 and 0.25, cell sizes between 200 and 250 nm and cell densities higher than 10¹⁴ cells/cm³. To produce these nanocellular polymers, the foaming parameters of the gas dissolution foaming technique using CO₂ as blowing agent have been optimized. Taking into account previous works, the amount of CO₂ uptake was maintained constant (31% by weight) for all the materials. Foaming parameters were modified between 40 °C and 110 °C for the foaming temperature and from 1 to 5 min for the foaming time. Foaming temperatures in the range of 80 to 100 °C and foaming times of 2 min allow for production of nanocellular polymers with relative densities as low as 0.25. Cellular structure has been studied in-depth to obtain the processing-cellular structure relationship. In addition, it has been proved that the glass transition temperature depends on the cellular structure. This effect is associated with a confinement of the polymer in the cell walls, and is one of the key reasons for the improved properties of nanocellular polymers. Full article