Search Results (66)

This study proposes a simple yet versatile microfluidic strategy for fabricating monodisperse alginate hydrogel microspheres using a symmetric flow-focusing device. The system integrates three key innovations: (1) Cost-effective mold fabrication: A paper-based positive master replaces conventional SU-8 photoresist, significantly simplifying device prototyping. (2) Surfactant-free droplet generation: Alginate hydrogel droplets are formed at the first flow-focusing junction without requiring interfacial stabilizers. (3) In situ solidification with coalescence suppression: Acetic acid-infused corn oil is introduced at the adjacent junction, simultaneously triggering ionic crosslinking of alginate via pH reduction while preventing droplet aggregation. Notably, the hydrogel microspheres can be efficiently harvested through oscillatory aqueous phase separation, removing post-fabrication washing steps (typically 6–8 cycles for surfactant and oil removal). This integrated approach demonstrates exceptional advantages in fabrication simplicity, process scalability, and operational robustness for high-throughput hydrogel microsphere production. Full article

The atomic level polishing of a material surface affects the accuracy of devices and the application of materials. Silica slurries play an important role in chemical mechanical polishing (CMP) by polishing the material surface. In this study, an efficient and controllable Stöber approach was developed to synthesize uniform monodisperse silica spheres with different cationic surfactants. The obtained silica spheres exhibited a regular shape with a particle size of 50–150 nm and were distributed evenly and narrowly. The highest surface specific area of the silica spheres was approximately 1155.9 m²/g, which was conducive to the polish process. The monodisperse SiO₂ spheres were applied as abrasives in chemical mechanical polishing. The surface micrographs of silicon wafers during the CMP process were studied using atomic force microscopy (AFM). The results demonstrated that the surface roughness Ra values reduced from 1.07 nm to 0.979 nm and from 1.05 nm to 0.933 nm when using a CTAB-SiO₂ microsphere as an abrasive. These results demonstrate the advantages of monodisperse SiO₂ spheres as abrasive materials in chemical mechanical planarization processes. Full article

The precise preparation and application of nanomicrospheres is currently an emerging research hotspot in the cutting-edge cross-disciplines. As an important functional material, nanosized microspheres show a broad application prospect in biomedicine, chemical engineering, materials science, and other fields. However, microspheres with good monodispersity are still facing technical bottlenecks, such as complicated preparation process and high cost. In this study, a multistage cyclic dielectrophoresis (MC-DEP) technique is innovatively proposed to successfully realize the high-resolution sorting of submicron microspheres. A dielectrophoresis chip adopts a unique electrode design, in which the electrodes are arranged at the top and bottom of the microchannel at the same time. This symmetric electrode structure effectively eliminates the difference in the distribution of dielectrophoretic force in the perpendicular direction and ensures the homogeneity of the initial state of particle sorting. Three pairs of focusing electrodes are in the front section of the microchannel for preaggregation of the microspheres, and the deflection electrodes in the back section are to realize particle size sorting. After this, the upper and lower limits of particle size are limited by multiple cycles of sorting. The multistage cyclic sorting increases the stability of particle deflection under dielectrophoretic forces and reduces the error perturbation caused by the fluid environment. The experimental results show that the multistage cycling sorting scheme significantly improves the monodispersity of the microspheres, and the coefficient of variation of the particle size is significantly reduced from the initial 12.3% to 5.4% after three cycles of sorting, which fully verifies the superior performance of this technology. Full article

K–Se batteries offer high energy density and cost-effectiveness, making them promising candidates for energy storage systems. However, their practical applications are hindered by Se aggregation, sluggish ion diffusion, and significant volumetric expansion. To address these challenges, monodisperse hierarchical N-doped carbon microspheres (NCHS) with uniformly sized pores were synthesized as cathode hosts. The flower-like microstructure, formed by the assembly of two-dimensional building blocks, mitigated Se aggregation and facilitated uniform distribution within the pores, enhancing Se utilization. Nitrogen doping, introduced during synthesis, strengthened chemical bonding between selenium and the carbon host, suppressed side reactions, and accelerated reaction kinetics. These synergistic effects enabled efficient ion transport, improved electrolyte accessibility, and enhanced redox reactions. Additionally, the uniform particle and pore sizes of NCHS effectively mitigated volumetric expansion and surface accumulation, ensuring long-term cycling stability and superior electrochemical performance. Se-loaded NCHS (Se@NCHS) exhibited a high discharge capacity of 199.4 mA h g⁻¹ at 0.5 C after 500 cycles with 70.4% capacity retention and achieved 188 mA h g⁻¹ at 3.0 C, outperforming conventional carbon hosts such as Super P. This study highlights the significance of structural and chemical modifications in optimizing cathode materials and offers valuable insights for developing high-performance energy storage systems. Full article

Step emulsification (SE) is renowned for its robustness in generating monodisperse emulsion droplets at arrayed nozzles. However, few studies have explored poly(dimethylsiloxane) (PDMS)-based SE devices for producing monodisperse oil-in-water (O/W) droplets and polymeric microspheres with diameters below 20 µm—materials with broad applicability. In this study, we present a PDMS-based microfluidic SE device designed to achieve this goal. Two devices with 264 nozzles each were fabricated, featuring straight and triangular nozzle configurations, both with a height of 4 µm and a minimum width of 10 µm. The devices were rendered hydrophilic via oxygen plasma treatment. A photocurable acrylate monomer served as the dispersed phase, while an aqueous polyvinyl alcohol solution acted as the continuous phase. The straight nozzles produced polydisperse droplets with diameters exceeding 30 µm and coefficient-of-variation (CV) values above 10%. In contrast, the triangular nozzles, with an opening width of 38 µm, consistently generated monodisperse droplets with diameters below 20 µm, CVs below 4%, and a maximum throughput of 0.5 mL h⁻¹. Off-chip photopolymerization of these droplets yielded monodisperse acrylic microspheres. The low-cost, disposable, and scalable PDMS-based SE device offers significant potential for applications spanning from laboratory-scale research to industrial-scale particle manufacturing. Full article

Porcine circovirus type 2 (PCV2) is the main and primary causative agent of Postweaning Multisystemic Wasting Syndrome (PMWS). To date, immunoperoxidase monolayer assay (IPMA), indirect immunofluorescent assay (IFA), and enzyme linked immunosorbent assay (ELISA) are the most commonly diagnostic methods for detecting PCV2 antigens. However, these methods require specialized equipment and technical expertise and are suitable for laboratory use only. This study aims to develop an immunochromatographic strip and a magnetic chemiluminescence immunoassay for the detection of PCV2 antigens. The recombinant protein was constructed using a prokaryotic expression system, and the polyclonal antibody was obtained by animal experiments. Polystyrene microspheres are used as solid phase carriers to covalently bind to the amino groups of proteins to form immunoprobes. Monodisperse beads are covalently bound to antigens or antibodies as solid phases to bind antibodies or antigens in the liquid phase in a superior manner, thereby capturing and separating antigens and antibodies in the liquid phase. The immunochromatographic strip is qualitative detection method, this method can detect PCV2a strain, PCV2b strain, and PCV2d strain. The immunochromatographic strip had minimum detection limits of 10^2.89TCID₅₀/0.1 mL, 10^3.19TCID₅₀/0.1 mL, and 10^3.49TCID₅₀/0.1 mL for PCV2a/LG, PCV2b/SH, and PCV2d/JH. The results of testing PEDV (CV777 strain), PRV (HB2000 strain), CSFV (WH-09 strain), PRRS (JXA1-R strain), PPV (WH-1 strain), and ASFV (SD strain) were negative. The agreement between the immunochromatographic strip and the ELISA kit was 93.33% (140/150) and the Kappa was 0.866 (Kappa > 0.81). On the premise of ensuring sensitivity, the most important feature of the immunochromatographic strip is that this method can save time when testing; results can be obtained within 5 to 10 min. Magnetic chemiluminescence immunoassay is quantitative detection method; this method can detect PCV2 Cap proteins in swine serum, the linear range of this method was 0.25 ng/mL to 32 ng/mL and R² of the standard curve was 0.9993. The limit of detection (LOD) is 0.051 ng/mL and the limit of quantitation (LOQ) is 0.068 ng/mL. The agreement between the magnetic chemiluminescence immunoassay and the ELISA kit (test PCV2 Cap proteins) was 97.14% (68/70). This method took less than 30 min to achieve results, which is less than the ELISA kit. The results of this study show that immunochromatographic strip and magnetic chemiluminescence immunoassay for PCV2 antigens had great sensitivity and specificity, which lays the foundation for PCV2 clinical detection. Full article

To further enhance the safety and energy efficiency of the Fe₃O₄ preparation experiment, we proposed a strategy for synthesizing monodisperse Fe₃O₄ microspheres through a one-step solvothermal process. In this environmentally friendly synthesis method, stable FeCl₃∙6H₂O was utilized as the sole raw material, while ethylene glycol, characterized by its high boiling point and favorable safety profile, served as the solvent. Additionally, inexpensive and readily available urea was selected to function either as a mineralizer or surfactant. Through this one-step solvothermal reaction, the target product of Fe₃O₄ could be obtained without subsequent calcination under reducing or inert atmospheres, thereby enhancing experimental safety and promoting energy conservation. By controlling the amount of urea added, it became feasible to produce monodisperse magnetic Fe₃O₄ microspheres characterized by complete crystallinity and high yield. Utilizing the as-synthesized Fe₃O₄ as a catalyst, we investigated its photocatalytic activity against xylenol orange organic dyes along with its regeneration characteristics. When 40 mmol of urea was incorporated into the reaction mixture, the resulting Fe₃O₄ sample exhibited optimal photocatalytic performance; a 20 mg/L xylenol orange solution became colorless and transparent after just 1.5 h of UV light irradiation. Furthermore, during five consecutive regeneration cycles, its catalytic activity could be restored to its initial level. Importantly, Fe₃O₄ demonstrated excellent magnetic sensitivity properties that facilitated rapid targeted separation under an external magnetic field, providing convenience for recovery and collection purposes. Full article

Silica (SiO₂) particles are widely used in various industries due to their chemical inertness, thermal stability, and wear resistance. The present study describes the preparation and potential use of porous hydrophobic and hydrophilic SiO₂ microcapsules (MCs) of a narrow size distribution. First, various layers of SiO₂ micro/nano-particles (M/NPs) were grafted onto monodispersed polystyrene (PS) microspheres of a narrow size distribution. Hydrophobic and hydrophilic sintered SiO₂ MCs were then prepared by removing the core PS from the PS/SiO₂ core–shell microspheres by burning off under normal atmospheric conditions or organic solvent dissolution, respectively. We examined how the size and quantity of the SiO₂ M/NPs influence the MC’s properties. Additionally, we utilized two forms of hollow SiO₂ MC for different applications; one form was incorporated into polymer films, and the other was free-floating. The hydrophobic microcapsules filled with 6% hydrogen peroxide were effective in killing the tomato brown rugose fruit virus (ToBRFV). The hydrophilic microcapsules filled with thymol and thin coated onto polypropylene films were successfully used to prevent mold formation for hay protection. Full article

Phospholipids (PLs), essential components of cell membranes, play significant roles in maintaining the structural integrity and functionality of joint tissues. One of the main components of synovial joint fluid (SJF) is PLs. Structures such as PLs that are found in low amounts in biological fluids may need to be selectively enriched to be analyzed. Monodisperse-mesoporous SiO₂ microspheres were synthesized by a multi-step hydrolysis condensation method for the selective enrichment and separation of PLs in the SJF. The microspheres were characterized by SEM, XPS, XRD, and BET analyses. SiO₂ microspheres had a 161.5 m²/g surface area, 1.1 cm³/g pore volume, and 6.7 nm pore diameter, which were efficient in the enrichment of PLs in the SJF. The extracted PLs with sorbents were analyzed using Q-TOF LC/MS in a gradient elution mode with a C18 column [2.1 × 100 mm, 2.5 μM, Xbridge Waters (Milford, MA, USA)]. An untargeted lipidomic approach was performed, and the phospholipid enrichment was successfully carried out using the proposed solid-phase extraction (SPE) protocol. Recovery of the SPE extraction of PLs using sorbents was compared to the classical liquid–liquid extraction (LLE) procedure for lipid extraction. The results showed that monodisperse-mesoporous SiO₂ microspheres were eligible for selective enrichment of PLs in SJF samples. These microspheres can be used to identify PLs changes in articular joint cartilage (AJC) in physiological and pathological conditions including osteoarthritis (OA) research. Full article

Structural-colored fabrics have been attracting much attention due to their eco-friendliness, dyelessness, and anti-fading properties. Monodisperse microspheres of metal, metal oxide, and semiconductors are promising materials for creating photonic crystals and structural colors owing to their high refractive indices. Herein, Cu₂O microspheres were prepared by a two-step reduction method at room temperature; the size of Cu₂O microspheres was controlled by changing the molar ratio of citrate to Cu²⁺; and the size of Cu₂O microspheres was tuned from 275 nm to 190 nm. The Cu₂O microsphere dispersions were prepared with the monodispersity of Cu₂O microspheres. Furthermore, the effect of the concentration of Cu₂O microsphere and poly(butyl acrylate) on the structural color was also evaluated. Finally, the stability of the structural color against friction and bending was also tested. The results demonstrated that the different structural colors of fabrics were achieved by adjusting the size of the Cu₂O microsphere, and the color fastness of the structural color was improved by using poly(butyl acrylate) as the adhesive. Full article

The purpose of this study is to prepare monodisperse silica mesoporous microspheres with narrow pore size distribution to promote their application in the field of liquid chromatography. An improved emulsion method was used to prepare silica mesoporous microspheres, and the rotary evaporation temperature, emulsification speed, dosage of porogen DMF, and dosage of the catalyst NH₃·H₂O were optimized. Subsequently, these microspheres were respectively treated by alkali–heating, calcination, and sieving. The D₅₀ (particle size at the cumulative particle size distribution percentage of 50%) of as–prepared silica mesoporous microspheres is 26.3 μm, and the D₉₀/D₁₀ (the ratio of particle size at a cumulative particle size distribution percentage of 90% to a cumulative particle size distribution percentage of 10%) is 1.94. The resultant silica mesoporous microspheres have distinctive pore structures, with a pore volume of more than 1.0 cm³/g, an average pore size of 11.35 nm, and a median pore size of 13.4 nm. The silica mesoporous microspheres with a large particle size, uniform particle size distribution, large average pore size and pore volume, and narrow mesopore size distribution can basically meet the requirements of preparative liquid chromatographic columns. Full article

Zeolite microspheres have been successfully applied in commercial-scale separators such as oxygen concentrators. However, further enhancement of their applications is hampered by the post-synthetic shaping process that formulates the zeolite powder into packing-sized spherical bodies with various binders leading to active site blockage and suboptimal performance. Herein, binderless zeolite microspheres with a tunable broad size range from 2 µm to 500 µm have been developed with high crystallinity, sphericity over 92%, monodispersity with a coefficient of variation (CV) less than 5%, and hierarchical pore architecture. Combining precursor impregnation and steam-assisted crystallization (SAC), mesoporous silica microspheres with a wide size range could be successfully transformed into zeolite. For preserved size and spherical morphology, a judicious selection of the synthesis conditions is crucial to ensure a pure phase, high crystallinity, and hierarchical architecture. For the sub-2-µm zeolite microsphere, low-temperature prolonged aging was important so as to suppress external zeolization that led to a large, single macroporous crystal. For the large 500 µm sphere, ultrasound pretreatment and vacuum impregnation were crucial and facilitated spatially uniform gel matrix dispersion and homogenous crystallization. The obtained zeolite 5A microspheres exhibited excellent air separation performance, while the 4A microspheres displayed ammonium removal capabilities. This work provides a general strategy to overcome the existing limitations in fabricating binder-free technical bodies of zeolites for various applications. Full article

Microdroplets have been widely used in different fields due to their unique properties, such as compartmentalization, single-molecule sensitivity, chemical and biological compatibility, and high throughput. Compared to intricate and labor-intensive microfluidic techniques, the centrifuge-based method is more convenient and cost-effective for generating droplets. In this study, we developed a handy injection molding based method to readily produce monodisperse droplets by centrifugation. Briefly, we used two three-dimensional (3D) printed master molds with internal cavities to forge two coupled sub-molds by injecting polydimethylsiloxane (PDMS) and casted these two PDMS sub-molds into a nested structure that clamps the micro-channel array (MiCA) by injecting polyurethane resin. This method enables the generation of various sizes of monodispersed microdroplets by centrifugation with proper parameters within 10 min. To assess the performance of this method, homogeneous fluorescent hydrogel microspheres were generated and droplet digital polymerase chain reaction (ddPCR) was carried out. Overall, this method offers high-throughput droplet generation, reduces costs compared to other methods, and is user-friendly. Full article

Staphylococcus aureus (SA) is one of the most common causes of hospital-acquired infections and foodborne illnesses and is commonly found in nature in air, dust, and water. The spread and transmission of SA aerosols in the air has the potential to cause epidemic transmission among humans and between humans and animals. To effectively provide the timely warning of SA aerosols in the atmosphere, the identification and detection of SA aerosol concentrations are required. Due to their homogeneous physicochemical properties, highly monodisperse submicron polystyrene (PS) microspheres can be used as one of the simulants of SA aerosols. In this study, 800 nm monodisperse fluorescent PS (f-PS) microspheres with fluorescence spectra and particle size distribution similar to those of SA were prepared. The 800 nm monodisperse f-PS microspheres had a fluorescence characteristic peak at 465 nm; in aerosols, 800 nm monodisperse f-PS microspheres with a similar particle size distribution to that of SA were further verified, mainly in the range of 500 nm–1000 nm; finally, it was found that the f-PS microspheres still possessed similar fluorescence characteristics after 180 days. The f-PS microspheres prepared in this study are very close to SA in terms of particle size and fluorescence properties, providing a new idea for aerosol analogs of SA. Full article

Monodispersed polystyrene (PS) particles were prepared and deposited onto various kinds of textile fabrics using a gravity sedimentation method. The monodispersed PS particles were self-assembled on fabrics to form a photonic crystal, which has an iridescent structural color. The structural color of fabrics was determined by the bandgaps of photonic crystals. Moreover, the effect of the fabric substrate, including the raw materials, base color, and fabric weave, etc., on the structural color of the photonic crystals was studied. Scanning electron microscopy and UV-vis spectrometry were adopted to characterize the structure and optical performance of photonic crystals. The results indicate that the silk fabric with a black base color and satin weave contribute to a bright and pure textile structural color. In order to solve the problem of low color fastness of the structural color on the fabric surface, silk fibroin (SF) was introduced to the PS microsphere solution. Results show that the addition of SF slightly affects the brightness of the structural color, while it has a certain reinforcing effect on the structural color fastness to rubbing and washing. Full article