Search Results (3)

Rapid urbanisation causes a rise in the need for infrastructure, which in turn fuels the creation of additional concrete and further increases cement supplies. Activation of illite-based clay mineral and usage in concrete production is one of the sustainable ways to address the cement industry anthropogenic issues. This study evaluates the durability properties of water transport (water absorption, and capillary water absorption), and resistance to aggressive environments (5% solutions of hydrochloric acid, HCl; sodium sulphate, Na₂SO₄; and calcium chloride, CaCl₂) of meta-illite calcined clay (MCC)-based high-performance concrete (HPC). For this purpose, concrete was produced with 5, 10, 15, 20, 25 and 30% MCC content in partial substitution of CEM II. Results from the water absorption tests indicate an average percentage value of 3.57%, 3.35% and 2.52% for all the observed mixes at 28, 56 and 90 days, respectively, with MCCC-10 HPC having an average best value of 2.23% across the curing ages. On all observed days, the 5 to 15% cement replacements had very close average water sorptivity value of 0.125 ± 0.001 mm/min^0.5 with the control mix (0.113 ± 0.011 mm/min^0.5). The aggressive environments exposure findings of the hardened MCC-based HPC specimens of 10 to 20% recorded an approximately 15% compressive strength loss in HCl, Na₂SO₄ and CaCl₂ solutions over the 90 days of curing. In all, the HPC mixes of 5 to 15% MCC content obtained an average durability performance factor of 89%. As a result, these findings imply that MCC can replace cement in up to 15% of HPC production. Full article

Supplementary cementitious materials (SCMs) have been widely used to enhance both the microscopic and macroscopic properties of the Portland cement (PC)–SCM composite matrix. Few studies have been undertaken to establish the gel/space ratio of meta-illite calcined clay (MCC) and rice husk ash (RHA)-based high-performance concrete (HPC) mortar. This experimental paper describes a conventional degree of hydration (non-evaporable water) and porosity routes of establishing a link amid the gel/space ratio and compressive strength of a sieved mortar from Class 1 (50–75 MPa) HPC at an early age. Using the non-evaporable water method, this paper predicted the gel/space ratio of the hardened MCC/RHA-based HPC mortars and curved fitted into Powers’ exponent equation. The results from this study revealed that MCC or RHA additions (5–30% by weight of PC) to the PC-SCM matrix led to a moderate decline in the compressive strength of the low water-binder ratio (W/B) HPC mortar. The modification aimed at void volume (superabsorbent polymers, SAP, and air) applying Bolomey’s formula and Powers’ gel/space ratio developed a suitable fitting into the Powers’ model. This experimental procedure shows feasibility to predict the MCC and RHA outcome on the compressive strength of HPC. Full article

The work described in this paper has been performed to determine the potential use of meta-illite (K_yAl₄(Si_8-y) O₂₀(OH)₄) calcined clay (MCC) as a supplementary cementitious material (SCM) in a binary Portland cement (PC) for high-performance concrete (HPC) production. To obtain the properties of the cementitious materials, the chemical composition, mineral phases, morphology, calcination efficiency and physical properties were quantitatively analysed using the advanced techniques of X-ray fluorescence (XRF), scanning electron microscopy/energy dispersive X-ray (SEM/EDX), X-ray diffraction (XRD), Fourier transform infrared/attenuated total reflection (FTIR/ATR), thermogravimetric analysis (TGA), laser particle sizing and Brunauer–Emmett–Teller (BET) nitrogen absorption method. The MCC’s effect on the workability and mechanical properties (compressive, splitting tensile and flexural strengths) and microstructure (morphology and crystalline phases) of hardened MCC-based HPCs were determined. The XRF result shows that the oxide composition of MCC confirmed the pozzolanic material requirements with recorded high useful oxides content. At the same time, the SEM image presents particles of broad, solid masses with a wider surface area of irregular shape. The XRD results show that the MCC was majorly an illite-based clay mineral calcined at a maximum temperature of 650 °C, as revealed by the TGA. The MCC addition increases the slump flow of HPCs at 5–15% cement replacement. The MCC incorporation at 10% cement replacement best improved the porosity of HPCs at a later age resulting in increased mechanical and microstructural properties of tested samples. Therefore, it is recommended that MCC addition within 10% cement replacement be adopted for low W/B Class I HPC at no deleterious results on mechanical and microstructural properties of the concrete. Full article