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Keywords = macro fibre composite (MFC)

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19 pages, 3370 KiB  
Article
Supporting the Design of Systems for Energy Recovery from Mechanical Vibrations Containing MFC Piezoelectric Transducers
by Marek Płaczek and Łukasz Dulat
Appl. Sci. 2025, 15(10), 5530; https://doi.org/10.3390/app15105530 - 15 May 2025
Viewed by 423
Abstract
The aim of this research work was to develop and experimentally validate tools to support the design and manufacture of systems that recover electrical energy from mechanical vibrations using non-classical composite piezoelectric transducers. For this purpose, a mathematical model of this type of [...] Read more.
The aim of this research work was to develop and experimentally validate tools to support the design and manufacture of systems that recover electrical energy from mechanical vibrations using non-classical composite piezoelectric transducers. For this purpose, a mathematical model of this type of system was developed, which was then combined with computer-aided engineering tools and the application of the finite element method. In order to verify the obtained results, a test rig was set up to test the vibrations of the system under consideration and its energy efficiency. The results obtained were collated to determine the accuracy of the simulating the operation of piezoelectric transducers acting as electricity generators. The developed tools can be used to support engineering work in the design and manufacture of systems for the recovery of electrical energy from mechanical vibrations, with a view to maximising their operating efficiency under the assumed operating conditions. Full article
(This article belongs to the Section Acoustics and Vibrations)
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24 pages, 6628 KiB  
Article
Linear Segmented Arc-Shaped Piezoelectric Branch Beam Energy Harvester for Ultra-Low Frequency Vibrations
by Iresha Erangani Piyarathna, Ahmed Mostafa Thabet, Mustafa Ucgul, Charles Lemckert, Yee Yan Lim and Zi Sheng Tang
Sensors 2023, 23(11), 5257; https://doi.org/10.3390/s23115257 - 1 Jun 2023
Cited by 10 | Viewed by 2193
Abstract
Piezoelectric energy harvesting systems have been drawing the attention of the research community over recent years due to their potential for recharging/replacing batteries embedded in low-power-consuming smart electronic devices and wireless sensor networks. However, conventional linear piezoelectric energy harvesters (PEH) are often not [...] Read more.
Piezoelectric energy harvesting systems have been drawing the attention of the research community over recent years due to their potential for recharging/replacing batteries embedded in low-power-consuming smart electronic devices and wireless sensor networks. However, conventional linear piezoelectric energy harvesters (PEH) are often not a viable solution in such advanced practices, as they suffer from a narrow operating bandwidth, having a single resonance peak present in the frequency spectrum and very low voltage generation, which limits their ability to function as a standalone energy harvester. Generally, the most common PEH is the conventional cantilever beam harvester (CBH) attached with a piezoelectric patch and a proof mass. This study investigated a novel multimode harvester design named the arc-shaped branch beam harvester (ASBBH), which combined the concepts of the curved beam and branch beam to improve the energy-harvesting capability of PEH in ultra-low-frequency applications, in particular, human motion. The key objectives of the study were to broaden the operating bandwidth and enhance the harvester’s effectiveness in terms of voltage and power generation. The ASBBH was first studied using the finite element method (FEM) to understand the operating bandwidth of the harvester. Then, the ASBBH was experimentally assessed using a mechanical shaker and real-life human motion as excitation sources. It was found that ASBBH achieved six natural frequencies within the ultra-low frequency range (<10 Hz), in comparison with only one natural frequency achieved by CBH within the same frequency range. The proposed design significantly broadened the operating bandwidth, favouring ultra-low-frequency-based human motion applications. In addition, the proposed harvester achieved an average output power of 427 μW at its first resonance frequency under 0.5 g acceleration. The overall results of the study demonstrated that the ASBBH design can achieve a broader operating bandwidth and significantly higher effectiveness, in comparison with CBH. Full article
(This article belongs to the Section Sensors Development)
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9 pages, 1205 KiB  
Proceeding Paper
Numerical Studies on the Design of Self-Resetting Active Bistable Cross-Shaped Structure for Morphing Applications
by P. M. Anilkumar, A. Haldar, S. Scheffler, B. N. Rao and R. Rolfes
Proceedings 2020, 64(1), 16; https://doi.org/10.3390/IeCAT2020-08482 - 20 Nov 2020
Cited by 1 | Viewed by 1361
Abstract
Multistable structures that possess more than one elastically stable equilibrium state are highly attractive for advanced shape-changing (morphing) applications due to the nominal control effort required to maintain the structure in any of its specific stable shapes. The aim of the paper is [...] Read more.
Multistable structures that possess more than one elastically stable equilibrium state are highly attractive for advanced shape-changing (morphing) applications due to the nominal control effort required to maintain the structure in any of its specific stable shapes. The aim of the paper is to develop a bistable cross-shaped structure consisting of symmetric and unsymmetric laminate actuated using Macro Fibre Composite (MFC) actuators. The critical snap-through voltages required to change the shapes are investigated in a commercially available finite element package. The use of MFC actuators to snap the bistable laminate from one equilibrium shape to another and back again (self-resetting) is demonstrated. A new cross-shaped design of active bistable laminate with MFC actuators is proposed where the cross-shape consist of four rectangles on the four legs and a square on the middle portion. All the rectangles are made up of unsymmetric laminates, and the central portion is designed with a symmetric laminate. MFC actuators are bonded on both sides of the four legs to trigger snap-through and snap-back actions. An attempt is made to address the possible design difficulties arising from the additional stiffness contribution by MFC layers on the naturally cured equilibrium shapes of cross-shaped bistable laminates. Full article
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15 pages, 1872 KiB  
Article
Modelling and Laboratory Tests of the Temperature Influence on the Efficiency of the Energy Harvesting System Based on MFC Piezoelectric Transducers
by Marek Płaczek and Grzegorz Kokot
Sensors 2019, 19(7), 1558; https://doi.org/10.3390/s19071558 - 31 Mar 2019
Cited by 21 | Viewed by 3513
Abstract
Macro Fibre Composites (MFC) are very effective piezoelectric transducers that, among others, can be used as elements of energy harvesting systems. The possibility to generate electric energy, for example, from mechanical vibrations in order to power electrical elements that could not be powered [...] Read more.
Macro Fibre Composites (MFC) are very effective piezoelectric transducers that, among others, can be used as elements of energy harvesting systems. The possibility to generate electric energy, for example, from mechanical vibrations in order to power electrical elements that could not be powered in another way (using wires or batteries) is a great solution. However, such a kind of systems has to be designed by considering all phenomena that could occur during the exploitation of the system. One of those phenomena is the temperature fluctuation during the device operation. In the presented research work, a mathematical model of the energy harvesting system based on MFC transducers is proposed. The mathematical model was validated by laboratory tests conducted on a laboratory stand equipped with a universal mechanical testing machine (Instron Electropuls 10000) and a thermal chamber. During the tests, the samples were subjected to cyclic excitation simulating the operation of the system in various environmental conditions by forcing changes in the system operation temperature with the constant conditions of its excitation. Full article
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12 pages, 782 KiB  
Article
Use of Macro Fibre Composite Transducers as Acoustic Emission Sensors
by Mark Eaton, Rhys Pullin, Karen Holford, Sam Evans, Carol Featherston and Alex Rose
Remote Sens. 2009, 1(2), 68-79; https://doi.org/10.3390/rs1020068 - 24 Apr 2009
Cited by 28 | Viewed by 13667
Abstract
The need for ever lighter and more efficient aerospace structures and components has led to continuous optimization pushing the limits of structural performance. In order to ensure continued safe operation during long term service it is desirable to develop a structural health monitoring [...] Read more.
The need for ever lighter and more efficient aerospace structures and components has led to continuous optimization pushing the limits of structural performance. In order to ensure continued safe operation during long term service it is desirable to develop a structural health monitoring (SHM) system. Acoustic emission (AE) offers great potential for real time global monitoring of aerospace structures, however currently available commercial sensors have limitations in size, weight and adaptability to complex structures. This work investigates the potential use of macro-fibre composite (MFC) film transducers as AE sensors. Due to the inhomogeneous make-up of MFC transducers their directional dependency was examined and found to have limited effect on signal feature data. However, signal cross-correlations revealed a strong directional dependency. The sensitivity and signal attenuation with distance of MFC sensors were compared with those of commercially available sensors. Although noticeably less sensitive than the commercial sensors, the MFC sensors still had an acceptable operating range. Furthermore, a series of compressive carbon fiber coupon tests were monitored in parallel using both an MFC sensor and a commercially available sensor for comparison. The results showed good agreement of AE trends recorded by both sensors. Full article
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