Search Results (2)

Isocyanates are critical components that affect the crosslinking density and structure of polyurethane (PU) foams. However, due to the cost and hazardous nature of the precursor for isocyanate synthesis, there is growing interest in reducing their usage in polyurethane foam production—especially in rigid PU foams (RPUF) where isocyanate is used in excess of the stoichiometric ratio. In this study, lignin-containing nanocellulose fibrils (LCNF) were explored as mechanical reinforcements for RPUF with the goal of maintaining the mechanical performance of the foam while using less isocyanate. Different amounts of LCNF (0–0.2 wt.%) were added to the RPUF made using isocyanate indices of 1.1, 1.05, 1.0, and 0.95. Results showed that LCNF served as a nucleating agent, significantly reducing cell size and thermal conductivity. LCNF addition increased the crosslinking density of RPUF, leading to enhanced compressive properties at an optimal loading of 0.1 wt.% compared to unreinforced foams at the same isocyanate index. Furthermore, at the optimal loading, LCNF-reinforced foams made at lower isocyanate indices showed comparable stiffness and strength to unreinforced foams made at higher isocyanate indices. These results highlight the reinforcing potential of LCNF in rigid polyurethane foams to improve insulation and mechanical performance with lower isocyanate usage. Full article

Lignin-containing cellulose nanofibrils (LCNFs) have emerged as a new class of nanocelluloses where the presence of residual lignin is expected to impart additional attributes such as hydrophobicity or UV-absorption. In the present work, LCNFs with a lignin content between 7 and 15 wt% were prepared via a TEMPO-mediated oxidation as chemical pretreatment followed by high-pressure homogenization. The impact of the carboxyl content (CC) on the properties of the resulting LCNF gel, in terms of lignin content, colloidal properties, morphology, crystallinity, and thermal stability, were investigated. It was found that lignin content was significantly decreased at increasing CC. In addition, CC had a positive effect on colloidal stability and water contact angle, as well as resulting in smaller fibrils. This lower size, together with the lower lignin content, resulted in a slightly lower thermal stability. The reinforcing potential of the LCNFs when incorporated into a ductile polymer matrix was also explored by preparing nanocomposite films with different LCNF contents that were mechanically tested under linear and non-linear regimes by dynamic mechanical analysis (DMA) and tensile tests. For comparison purposes, the reinforcing effect of the LCNFs with lignin-free CNFs was also reported based on literature data. It was found that lignin hinders the network-forming capacity of LCNFs, as literature data shows a higher reinforcing potential of lignin-free CNFs. Nonetheless, the tensile strength of the acrylic matrix was enhanced by 10-fold at 10 wt% of LCNF content. Full article