Search Results (6)

The use of acrylonitrile butadiene styrene (ABS) in additive manufacturing applications constitutes an elucidating example of a promising match of a sustainable material to a sustainable production process. Lean-and-green datacentric-based techniques may enhance the sustainability of product-making and process-improvement efforts. The mechanical properties—the yield strength and the ultimate compression strength—of 3D-printed ABS product specimens are profiled by considering as many as eleven controlling factors at the process/product design stage. A fractional-factorial trial planner is used to sustainably suppress by three orders of magnitude the experimental needs for materials, machine time, and work hours. A Gibbs sampler and a neutrosophic profiler are employed to treat the complex production process by taking into account potential data uncertainty complications due to multiple distributions and indeterminacy issues due to inconsistencies owing to mechanical testing conditions. The small-data multifactorial screening outcomes appeared to steadily converge to three factors (the layer height, the infill pattern angle, and the outline overlap) with a couple of extra factors (the number of top/bottom layers and the infill density) to supplement the linear modeling effort and provide adequate predictions for maximizing the responses of the two examined mechanical properties. The performance of the optimal 3D-printed ABS specimens exhibited sustainably acceptable discrepancies, which were estimated at 3.5% for the confirmed mean yield strength of 51.70 MPa and at 5.5% for the confirmed mean ultimate compression strength of 53.58 MPa. The verified predictors that were optimally determined from this study were (1) the layer thickness—set at 0.1 mm; (2) the infill angle—set at 0°; (3) the outline overlap—set at 80%; (4) the number of top/bottom layers—set at 5; and (5) the infill density—set at 100%. The multifactorial datacentric approach composed of a fractional-factorial trial planner, a Gibbs sampler, and a neutrosophic profiler may be further tested on more intricate materials and composites while introducing additional product/process characteristics. Full article

Metal processing may benefit from innovative lean-and-green datacentric engineering techniques. Broad process improvement opportunities in the efficient usage of materials and energy are anticipated (United Nations Sustainable Development Goals #9, 12). A CO₂ laser cutting method is investigated in this study in terms of product characteristics (surface roughness (SR)) and process characteristics (energy (EC) and gas consumption (GC) as well as cutting time (CT)). The examined laser cutter controlling factors were as follows: (1) the laser power (LP), (2) the cutting speed (CS), (3) the gas pressure (GP) and, (4) the laser focus length (F). The selected 10mm-thick carbon steel (EN10025 St37-2) workpiece was arranged to have various geometric configurations so as to simulate a variety of real industrial milling demands. Non-linear saturated screening/optimization trials were planned using the Taguchi-type L₉(3⁴) orthogonal array. The resulting multivariate dataset was treated using a combination of the Gibbs sampler and the Pareto frontier method in order to approximate the strength of the studied effects and to find a solution that comprises the minimization of all the tested process/product characteristics. The Pareto frontier optimal solution was (EC, GC, CT, SR) = (4.67 kWh, 20.35 Nm³, 21 s, 5.992 μm) for the synchronous screening/optimization of the four characteristics. The respective factorial settings were optimally adjusted at the four inputs (LP, CS, GP, F) located at (4 kW, 1.9 mm/min, 0.75 bar, +2.25 mm). The linear regression analysis was aided by the Gibbs sampler and promoted the laser power and the cutting speed on energy consumption to be stronger effects. Similarly, a strong effect was identified of the cutting speed and the gas pressure on gas consumption as well as a reciprocal effect of the cutting speed on the cutting time. Further industrial explorations may involve more intricate workpiece geometries, burr formation phenomena, and process economics. Full article

Water scarcity is a challenging global risk. Urban wastewater treatment technologies, which utilize processes based on single-stage ultrafiltration (UF) or nanofiltration (NF), have the potential to offer lean-and-green cost-effective solutions. Robustifying the effectiveness of water treatment is a complex multidimensional characteristic problem. In this study, a non-linear Taguchi-type orthogonal-array (OA) sampler is enriched with an emergent stigmergic clustering procedure to conduct the screening/optimization of multiple UF/NF aquametric performance metrics. The stochastic solver employs the Databionic swarm intelligence routine to classify the resulting multi-response dataset. Next, a cluster separation measure, the Davies–Bouldin index, is used to evaluate input and output relationships. The self-organized bionic-classifier data-partition appropriateness is matched for signatures between the emergent stigmergic clustering memberships and the OA factorial vector sequences. To illustrate the proposed methodology, recently-published multi-response multifactorial L₉(3⁴) OA-planned experiments from two interesting UF-/NF-membrane processes are examined. In the study, seven UF-membrane process characteristics and six NF-membrane process characteristics are tested (1) in relationship to four controlling factors and (2) to synchronously evaluate individual factorial curvatures. The results are compared with other ordinary clustering methods and their performances are discussed. The unsupervised robust bionic prediction reveals that the permeate flux influences both the UF-/NF-membrane process performances. For the UF process and a three-cluster model, the Davies–Bouldin index was minimized at values of 1.89 and 1.27 for the centroid and medoid centrotypes, respectively. For the NF process and a two-cluster model, the Davies–Bouldin index was minimized for both centrotypes at values close to 0.4, which was fairly close to the self-validation value. The advantage of this proposed data-centric engineering scheme relies on its emergent and self-organized clustering capability, which retraces its appropriateness to the fractional factorial rigid structure and, hence, it may become useful for screening and optimizing small-data wastewater operating conditions. Full article

The Renovation Wave for Europe initiative aspires to materialize the progressive greening of 85–95% of the continental older building stock as part of the European Green Deal objectives to reduce emissions and energy use. To realistically predict the energy performance even for a single apartment building is a difficult problem. This is because an apartment unit is inherently a customized construction which is subject to year-round occupant use. We use a standardized energy consumption response approach to accelerate the setting-up of the problem in pertinent energy engineering terms. Nationally instituted Energy Performance Certification databases provide validated energy consumption information by taking into account an apartment unit’s specific shell characteristics along with its installed electromechanical system configuration. Such a pre-engineered framework facilitates the effect evaluation of any proposed modifications on the energy performance of a building. Treating a vast building stock requires a mass-customization approach. Therefore, a lean-and-green, industrial-level problem-solving strategy is pursued. The TEE-KENAK Energy Certification database platform is used to parametrize a real standalone apartment. A supersaturated mini dataset was planned and collected to screen as many as 24 controlling factors, which included apartment shell layout details in association with the electromechanical systems arrangements. Main effects plots, best-subsets partial least squares, and entropic (Shannon) mutual information predictions—supplemented with optimal shrinkage estimations—formed the recommended profiler toolset. Four leading modifications were found to be statistically significant: (1) the thermal insulation of the roof, (2) the gas-sourced heating systems, (3) the automatic control category type ‘A’, and (4) the thermal insulation of the walls. The optimal profiling delivered an energy consumption projection of 110.4 kWh/m² (energy status ‘B’) for the apartment—an almost 20% reduction in energy consumption while also achieving upgrading from the original ‘C’ energy status. The proposed approach may aid energy engineers to make general empirical screening predictions in an expedient manner by simultaneously considering the apartment unit’s structural configuration as well as its installed electromechanical systems arrangement. Full article

The failing tube-to-tubesheet joint is identified as a primary quality defect in the fabrication of a shell-and-tube heat exchanger. Operating in conditions of high pressure and temperature, a shell-and-tube heat exchanger may be susceptible to leakage around faulty joints. Owing to the ongoing low performance of the adjacent tube-to-tubesheet expansion, the heat exchanger eventually experiences malfunction. A quality improvement study on the assembly process is necessary in order to delve into the tight-fitting of the tube-to-tubesheet joint. We present a non-linear screening and optimization study of the tight-fitting process of P215NL (EN 10216-4) tube samples on P265GH (EN 10028-2) tubesheet specimens. A saturated fractional factorial scheme was implemented to screen and optimize the tube-to-tubesheet expanded-joint performance by examining the four controlling factors: (1) the clearance, (2) the number of grooves, (3) the groove depth, and (4) the tube wall thickness reduction. The adopted ‘green’ experimental tactic required duplicated tube-push-out test trials to form the ‘lean’ joint strength response dataset. Analysis of variance (ANOVA) and regression analysis were subsequently employed in implementing the Taguchi approach to accomplish the multifactorial non-linear screening classification and the optimal setting adjustment of the four investigated controlling factors. It was found that the tube-wall thickness reduction had the highest influence on joint strength (55.17%) and was followed in the screening hierarchy by the number of grooves (at 30.47%). The groove depth (at 7.20%) and the clearance (at 6.84%) were rather weaker contributors, in spite of being evaluated to be statistically significant. A confirmation run showed that the optimal joint strength prediction was adequately estimated. Besides exploring the factorial hierarchy with statistical methods, an algorithmic (Random Forest) approach agreed with the leading effects line-up (the tube wall thickness and the number of grooves) and offered an improved overall prediction for the confirmation-run test dataset. Full article

Buildings consume a large portion of the global primary energy. They are also key contributors to CO₂ emissions. Greener residential buildings are part of the ‘Renovation Wave’ in the European Green Deal. The purpose of this study was to explore the usefulness of energy consumption screening as a part of seeking retrofitting opportunities in the older residential building stock. The objective was to manage the screening of the electromechanical energy systems for an existing apartment unit. The parametrization was drawn upon inspection items in a comprehensive electronic checklist—part of an official software—in order to incur the energy certification status of a residential building. The extensive empirical parametrization intends to discover retrofitting options while offering a glimpse of the influence of the intervention costs on the final screening outcome. A supersaturated trial planner was implemented to drastically reduce the time and volume of the experiments. Matrix data analysis chart-based sectioning and general linear model regression seamlessly integrate into a simple lean-and-agile solver engine that coordinates the polyfactorial profiling of the joint multiple characteristics. The showcased study employed a 14-run 24-factor supersaturated scheme to organize the data collection of the performance of the energy consumption along with the intervention costs. It was found that the effects that influence the energy consumption may be slightly differentiated if intervention costs are also simultaneously considered. The four strong factors that influenced the energy consumption were the automation type for hot water, the types of heating and cooling systems, and the power of the cooling systems. An energy certification category rating of ‘B’ was achieved; thus, the original status (‘C’) was upgraded. The renovation profiling practically reduced the energy consumption by 47%. The concurrent screening of energy consumption and intervention costs detected five influential effects—the automation type for water heating, the automation control category, the heating systems type, the location of the heating system distribution network, and the efficiency of the water heating distribution network. The overall approach was shown to be simpler and even more accurate than other potentially competitive methods. The originality of this work lies in its rareness, worldwide criticality, and impact since it directly deals with the energy modernization of older residential units while promoting greener energy performance. Full article