Search Results (4)

In order to gain insight into the influence of grain size on precipitation thermodynamics, bulk materials of coarse-grained (CG), ultrafine-grained (UFG) (with or without dislocations), and nanocrystalline (NC) 7075 Al alloy have been fabricated by solid solution treatment, equal-channel angular pressing (ECAP), or high-pressure torsion (HPT) processes. The precipitation behavior and the corresponding thermal phenomenon were studied by transmission electron microscopy (TEM) and differential scanning calorimetry (DSC) heating. The results indicated that there are significant differences in precipitation thermodynamics among the four bulk materials. In the CG and UFG materials without dislocations, homogeneous nucleation is the primary precipitation mechanism. However, the nucleation of the GP zones is suppressed at lower temperatures due to a reduction in the number of residual vacancies and the supersaturation in the UFG interiors. This is attributed to the absorption of vacancies and solute atoms by a greater volume of grain boundaries. It can be observed that the greater the excess of vacancies remaining in grain interiors, the lower the temperature at which nucleation of GP zones occurs. Defect-assisted heterogeneous nucleation was identified as the predominant precipitation mechanism in the UFG materials with dislocations and the NC materials. These defects encompass dislocations, lattice distortions, and grain boundaries. The decomposition processes of solid solutions were found to be almost complete at a lower temperature. The presence of dislocations, lattice distortions, and grain boundaries enables solute atoms to diffuse at a much faster rate, significantly enhancing the precipitation rate and reducing the nucleation and formation energies of various precipitate phases. Full article

The casting of metal alloys followed by hot forging is a widely used manufacturing technology to produce a homogeneous microstructure. The combination of mechanical and thermal energy envisages the microstructural properties of metal alloys. In the present investigation, a metal alloy of composition 0.05C-1.52Cu-1.51Mn (in weight %) was cast in an induction furnace using a zirconia crucible. The melt pool was monitored using optical emission spectroscopy (OES) to maintain the desired composition. The as-cast block was then subjected to forging under a pneumatic hammer of 0.5 t capacity so that any casting defects were eliminated. The as-cast block was reheated to a temperature of 1050 °C and held at that temperature for 6 h to homogenize, followed by hammering with a 50% strain using a pneumatic hammer. The microhardness was calculated using a Vickers microhardness testing apparatus. The microstructure characterization of the processed alloy was carried out using an optical microscope, electron backscattered diffraction (EBSD), energy-dispersive X-ray spectroscopy (EDXA), and a transmission electron microscope (TEM). The sample for optical microscopy was cut using a diamond cutter grinding machine and surface polishing was carried out using emery paper. Further, mechanical polishing was performed to prepare the samples for EBSD using a TEGRAPOL polishing machine. The EBSD apparatus was operated at a 20 kV accelerating voltage, 25 mm from the gun, and with a 60 µ aperture size. HKL Technology Channel 5 Software was used for the post-processing of EBSD maps. The procedure of standard polishing for OES and TEM sample preparation was followed. Recrystallization envisages equiaxed grain formation in hot forging; hence, the strain-free grains were observed in the strained matrix. The lower distribution of recrystallized grains indicated that the driving force for recrystallization was not abundant enough to generate a fully recrystallized microstructure. The fractional distribution of the misorientation angle between 15 and 60° confirms the formation of grain boundaries (having a misorientation angle greater than 15°) and dislocations/subgrain/substructures (having a misorientation angle less than 15°). The fraction of misorientation angle distribution was higher between the angles 0.5 and 6.5°; afterwards, it decreased for higher angles. The substructure was observed in the vicinity of grain boundaries. The softening process released certain strains, but still, the dislocation was observed to be deposited mostly in the vicinity of grain boundaries and at the grain interior. The fine precipitates of the microalloying element copper were observed in the range of size in nanometers. However, the densities of these precipitates were limited and most of these precipitates were deposited at the grain interior. The microhardness of 210.8 Hv and mean subgrain size of 1.61 µ were observed the enhanced microhardness was due to the limited recrystallized grains and accumulation of dislocations/subgrain/substructures. Full article

The construction of a multi-component heterostructure for promoting the exciton splitting and charge separation of conjugated polymer semiconductors has attracted increasing attention in view of improving their photocatalytic activity. Here, we integrated Au nanoparticles (NPs) decorated CeO₂ (Au–CeO₂) with polymeric carbon nitride (PCN) via a modified thermal polymerization method. The combination of the interfacial interaction between PCN and CeO₂ via N-O or C-O bonds, with the interior electronic transmission channel built by the decoration of Au NPs at the interface between CeO₂ and PCN, endows CeAu–CN with excellent efficiency in the transfer and separation of photo-induced carriers, leading to the enhancement of photochemical activity. The amount-optimized CeAu–CN nanocomposites are capable of producing ca. 80 μmol· H₂ per hour under visible light irradiation, which is higher than that of pristine CN, Ce–CN and physical mixed CeAu and PCN systems. In addition, the photocatalytic activity of CeAu–CN remains unchanged for four runs in 4 h. The present work not only provides a sample and feasible strategy to synthesize highly efficient organic polymer composites containing metal-assisted heterojunction photocatalysts, but also opens up a new avenue for the rational design and synthesis of potentially efficient PCN-based materials for efficient hydrogen evolution. Full article

Based on electron backscattered diffraction analysis and transmission electron microscopy observation, the mechanism of inhomogeneous grain refinement in a NiTiFe shape memory alloy (SMA) subjected to single-pass equal-channel angular extrusion (ECAE) was investigated. The results show that refined grains are mainly nucleated near grain boundaries and a small fraction of them emerges in the grain interior. The size of refined grains increases as deformation temperature increases, which indicates that a higher deformation temperature is adverse to grain refinement in the ECAE of NiTiFe SMAs. It is the accumulation and rearrangement of geometrically necessary dislocations as plastic strain increases that leads to the transition of lower angle subgrain boundaries, and finally higher angle subgrain boundaries are induced and finer grains are formed. Due to the limitation of slip systems, the mechanism of grain refinement in a NiTiFe SMA subjected to ECAE is different from that in face-centered cubic and body-centered cubic crystals. Dislocation cells and shear bands are two transition microstructures of grain refinement in the ECAE of NiTiFe SMAs. The nucleation of fine grains mainly occurs along shear bands or grain boundaries, which leads to the inhomogeneity of grain refinement. Full article