Search Results (5)

In order to further regulate equivalent circulating density (ECD), a novel downhole apparatus for reducing circulating pressure in high-temperature and high-pressure wells, the suction-type ECD reduction tool, was devised. The utilisation of this tool enables the bottomhole pressure of the equivalent circulating density to be attained in close proximity to its hydrostatic pressure, thereby facilitating the attainment of deeper drilling depths. The tool is composed primarily of a screw motor, scroll blades, annular seals, universal joints, and drilling columns. The tool operates by utilising the suction effect and hydraulic energy extracted from the circulating fluid by the screw motor, which is then converted into mechanical energy to create suction and enhance the flow energy of the drilling fluid within the annulus at the bottom of the well, thereby reducing the equivalent circulating density. Furthermore, based on ANSYS-FLUENT analysis simulations, the alteration of pressure drop characteristics in response to varying drilling fluid densities, displacements, and tool sizes was modelled. The simulation results demonstrate that the pressure drop effect is 1.0 MPa when the drilling fluid density is 1.2 g/cm³, 1.7 MPa when the drilling fluid density is 1.5 g/cm³, and 1.9 MPa when the drilling fluid density is 1.8 g/cm³. A pressure drop of approximately 2.3 MPa was observed when the drilling fluid density was 2.0 g/cm³. The maximum pressure drop is achievable with a flow rate ranging from 1500 to 2500 L/min. A maximum pressure drop of 2.3 MPa is observed when the flow rate is within the range of 1500 to 2500 L/min. Two distinct viscosity values (0.02 and 0.06 kg/(m·s)) were employed to assess the impact of viscosity on pressure drop characteristics in a suction-type ECD tool. The results demonstrated that the pressure drop remained largely unaltered, indicating that viscosity had minimal influence on this parameter. The flow rate emerged as the primary factor affecting pressure drop, with viscosity exerting a relatively minor effect. Full article

The transient temperature of the wellbore plays an important role in the selection of downhole tools during the drilling of deep shale gas horizontal wells. This study established a transient temperature field model of horizontal wells based on the convection heat transfer between wellbore and formation and the principle of energy conservation. The model verification shows that the root mean squared error (RMSE) between the measured annular temperature neat bit and the predicted value is 0.54 °C, indicating high accuracy. A well in Chongqing, China, is taken as an example to study the effects of bottom hole assembly (BHA), drill pipe size, drilling fluid density, flow rate, inlet temperature of drilling fluid, and drilling fluid circulation time on the temperature distribution in wellbore annulus. It is found that the increase in annular temperature is about 1 °C/100 m in the horizontal section when a positive displacement motor (PDM) is used. A Φ139.7 mm drill pipe is more favorable for cooling than Φ139.7 mm + Φ127 mm drill pipe. Reducing drilling fluid density and flow rate and inlet temperature is beneficial to reduce bottom hole temperature. Bit-breaking rock, bit hydraulic horsepower, and drill pipe rotation will increase the bottom hole temperature. The research results can provide theoretical guidance for temperature prediction, selection of proper drill tools, and adjustment of relevant parameters in deep shale gas horizontal wells. Full article

The relevance of the application of hydraulic thruster technology is determined by the technological limitations of drilling both vertical and horizontal wells. The existing experimental studies confirm the effectiveness of the technology, but its widespread implementation is hindered by the lack of scientific foundations for its operation in combination with a downhole motor and bit. Our research methodology includes methods for analyzing scientific and technical information as well as methods of numerical modeling using programming languages and ready-made software packages for CFD calculations. Verification of the simulation results was carried out on the basis of the experimental field studies previously conducted with the participation of the authors of the article. This article presents the results of the analysis of the current state of the problem and computer physical and mathematical modeling of the work of the thruster together with the bit and downhole motor when drilling a deviated section of a well. Based on the simulation results, the expediency of using hydraulic thrusters in the practice of drilling wells with the possibility of predicting and operatively regulating the operation parameters of the “Hydraulic Thrusting Device—Downhole Motor—Bit” system is theoretically substantiated and scientifically confirmed. Full article

The article discusses the possibility of improving the design of the turbine of a hydraulic drilling machine for drilling wells in very hard rocks and at considerable depths (5000–12,000 m). The analysis of the results of studies on the technical and technological characteristics of downhole drilling motors showed that it is impossible to ensure stable operation due to the limitation on the operating temperature, while with an increase in the flow rate of the drilling fluid, they do not provide the required power on the spindle shaft, and cannot reach high-speed drilling. In such conditions, turbodrills with a significant change in the profile of the stator and rotor blades and a reinforced support unit are most suitable. The paper presents an invariant mathematical model, which made it possible to determine the optimal geometric parameters based on preselected boundary conditions and the main performance characteristics of the turbine being developed. The results obtained were tested by the finite element method, which showed a convergence of 12.5%. At the same time, zones with the lowest and highest flow rates were identified. Additionally, this paper presents a comparative analysis of the obtained hydraulic turbine with turbodrills of the TSSH-178T and Neyrfor TTT 2 7/8 brands. In comparison with the domestic turbodrill, the developed turbine design shows a 13-fold reduction in its length and a 3-fold reduction in torque, provided that the maximum power is increased by 1.5 times. In comparison with the foreign analog, there is a decrease in length by 8.5 times, an increase in torque by 5 times, and in maximum power by 6.5 times. Full article

Deep geothermal energy systems employ electric submersible pumps (ESPs) in order to lift geothermal fluid from the production well to the surface. However, rough downhole conditions and high flow rates impose heavy strain on the components, leading to frequent failures of the pump system. As downhole sensor data is limited and often unrealible, a detailed and dynamical model system will serve as basis for deeper understanding and analysis of the overall system behavior. Furthermore, it allows to design model-based condition monitoring and fault detection systems, and to improve controls leading to a more robust and efficient operation. In this paper, a detailed state-space model of the complete ESP system is derived, covering the electrical, mechanical and hydraulic subsystems. Based on the derived model, the start-up phase of an exemplary yet realistic ESP system in the Megawatt range—located at a setting depth of 950 $\mathrm{m}$ and producing geothermal fluid of 140 ${}^{\circ }\mathrm{C}$ temperature at a rate of 0.145 ${\mathrm{m}}^3{\mathrm{s}}^{-1}$ —is simulated in MATLAB/Simulink. The simulation results show that the system reaches a stable operating point with realistic values. Furthermore, the effect of self-excitation between the filter capacitor and the motor inductor can clearly be observed. A full set of parameters is provided, allowing for direct model implementation and reproduction of the presented results. Full article