Search Results (5)

Volatile organic compounds (VOCs) are one of significant contributors to air pollution and have profound effects on human health and the environment. This study introduces a detailed analysis of VOC emissions from various industries within an industrial complex using a high-resolution measurement instrument. This study aimed to identify the VOC profiles and their concentrations across 12 industries. Sampling was conducted across 99 facilities in an industrial complex in South Korea, and VOC analysis was performed based on measurement data using a Proton-Transfer-Reaction Time-of-Flight Mass Spectrometry (PTR-ToF-MS). The results indicated that the emission of oxygenated VOCs (OVOCs) was dominant in most industries. Aromatic hydrocarbons were also dominant in most industries, except in screen printing (SP), lubricating oil and grease manufacturing (LOG), and industrial laundry services (ILS) industries. Chlorinated VOCs (Cl-VOCs) showed a relatively higher level in the metal plating (MP) industry than those in other industries and nitrogen-containing VOCs (N-VOCs) showed high levels in general paints and similar product manufacturing (PNT), MP, and ILS industries, respectively. The gravure printing industry was identified as the highest emitter of VOCs, with the highest daily emissions reaching 5934 mg day⁻¹, primarily consisting of ethyl acetate, toluene, butyl acetate, and propene. The findings suggest that the VOC emissions from the gravure printing and plastic synthetic leather industries should be primarily reduced, and it would be the most cost-effective approach to improving air quality. This study can provide the fundamental data for developing effective reduction technologies and policies of VOC, ultimately contributing to enhanced atmospheric models and regulatory measures. Full article

Flexo printing is a relief printing system, and ink transfers on the solid areas are not transferring well during the printing. That is why graininess is increasing and pinholes are occurring on the solid areas. This is a well-known issue in the flexo printing system. Micro-patterns usually eliminate these pinholes. Using correct micro-patterns allows homogeneous ink laydown and increases solid ink density. Micro-pattern holes behave like gravure cylinders on plate surfaces, and this makes for better ink transfer to the substrate. In this study, a more successful micro-pattern structure than the ones currently used was found by examining the solid ink density (SID) values and ink laydown obtained from the structure by producing eight different micro-pattern structures of 1000 LPI and 1500 LPI (line per inch) pattern screen frequencies with the same polymer structure and type. Densitometric values of solid prints made with the developed micro-patterns were measured. By eliminating the pinholes formed in solid prints and at the screen dot shapes, the ink is distributed more homogeneously without graininess. It has been determined that this results in a more stable measurement of ink density and eliminates the measurement of excess ink and low density. Full article

Flexographic printing is widely used in the packaging field, but there are still some problems in the printing of flexographic ink on non-absorbent substrates, such as low precision and unstable quality. In this paper, the printing process of flexographic ink is simulated. The interaction of fluid flow, temperature change, and solid deformation in flexographic printing is studied systematically by using the method of fluid–solid thermal coupling for the first time. The process of ink channel formation under static extrusion and fluid–solid thermal coupling was analyzed. The influences of printing pressure, printing speed, ink layer thickness, and ink viscosity on the ink channel were explored. The results show that the printing speed increases and the temperature in the stamping area increases. The printing speed is nonlinear related to the ink flow channel, the influence on the channel is slow at a low speed, the channel increases sharply at a medium and high speed, and tends to be stable at a high speed. When the printing speed is 200 m/min, the ink temperature in the stamping area is 1.5 °C higher than that at the entrance. With an increase in printing pressure, the ink flow channel width showed a trend of decreasing first and then stabilizing, and the pressure was about 0.4 MPa, showing a small fluctuation; the greater the pressure, the higher the temperature of the ink, which will change the performance of the ink and plate, causing adverse effects on the printing belt. The channel width showed obvious nonlinear characteristics with an increase and decrease in ink thickness. When the ink thickness is 30 μm, the deformation of the plate reaches the maximum, and the width of the ink circulation channel is correspondingly the widest. The change in ink viscosity has little influence on the stability of the ink’s internal flow rate and temperature field. The research results provide theoretical support for the transfer of ink printing from gravure to flexo printing. Full article

To address the problems of threshing loss and high impurity rate during sunflower oil harvesting, a vertical axial flow sunflower oil threshing device was designed. To reduce severe breakage of the sunflower plate and high entrainment loss rate when threshing by the traditional grating gravure sieve, a circular tube-type gravure screen was designed, and a contact model describing the grain rod, sunflower pan, and gravure screen was analyzed. The results show that reducing the diameter of the gravure screen round tubes can effectively reduce breakage of the sunflower pan. The range of the threshing gap, drum speed, and feed amount were determined by a single-factor test. Design-Expert software was used to design a response surface experiment: threshing gap, drum rotation speed, and feed amount were used as test factors, and the threshing loss rate of grains and the grain mass ratio of undersize grains were used as evaluation indicators. A regression model between test factors and evaluation indexes was established by variance analysis of the test results. A software-based numerical optimization function was used to reduce the loss rate of grains and increase the grain mass ratio of undersize grains. The optimal parameters of the threshing device were obtained by multi-objective optimization of all factors: the separation gap was 24.90 mm, drum speed was 244.14 r/min, feed amount was 2.95 kg/s, the threshing loss rate grains was 2.35%, and the grain mass ratio of undersized grains was 81.34%. This study can provide a reference for the design of a combined sunflower oil harvester threshing device. Full article

In order to engrave gravure plate with fine lines structures, conventional art used lithography with dry/wet etching. Lithography with dry/wet etching method allows to engrave lines with smooth concave shape, but its disadvantages include difficulty in controlling aspect ratio, high and uniform in large size process, substrate material limitation due to etching solution availability, and process complexity. We developed ultra-fast laser technology to directly engrave a stainless plate, a gravure plate, to be used for fabricating 23 in. metal-mesh touch panel by gravure offset printing process. The technology employs high energy pulse to ablate materials from a substrate. Because the ultra-fast laser pulse duration is shorter than the energy dissipation time between material lattices, there is no heating issue during the ablation process. Therefore, no volcano-type protrusion on the engraved line edges occurs, leading to good printing quality. After laser engraving, we then reduce surface roughness of the gravure plate using electro-polishing process. Diamond like carbon (DLC) coating layer is then added onto the surface to increase scratch resistance. We show that this procedure can fabricate gravure plate for gravure offset printing process with minimum printing linewidth 10.7 μm. A 23 in. metal-mesh pattern was printed using such gravure plate and fully functional touch panel was demonstrated in this work. Full article