Search Results (59)

This paper investigated the preparation of NiSb/NiSe nanomaterials using a microwave method and explored their electrochemical properties and potential applications in supercapacitors. The NiSb/NiSe nanomaterials were synthesized on nickel foam using microwave radiation, resulting in uniformly distributed flower-like nanostructures. This structure not only provided abundant electrochemical reaction sites, but also improved the electrical conductivity and ion diffusion, contributing to the overall performance of supercapacitors. Electrochemical tests showed that the NiSb/NiSe material exhibited a high specific capacity of 525 mAh g⁻¹ at 1 A g⁻¹ and maintained 65% capacity after 8000 cycles, demonstrating excellent cycling stability and battery-type charge storage capability. In addition, a hybrid supercapacitor assembled using NiSb/NiSe as the anode material and activated carbon (AC) as the cathode material achieved an energy density of 100.34 Wh kg⁻¹ at a power density of 774.9 W kg⁻¹, significantly enhancing energy storage efficiency. The effect of different microwave powers and reaction times on the morphology and electrochemical properties of the materials were further investigated, with the optimal preparation conditions found to be 800 W and 150 s. The NiSb/NiSe materials synthesized under this condition not only have the best electrochemical properties, but also exhibit low charge transfer impedance and excellent electrical conductivity. In summary, NiSb/NiSe flower-like nanomaterials as supercapacitor electrode materials demonstrate great potential for energy storage applications due to their high specific capacity, good cycling stability and high energy density. Full article

Plasma spray coating employs a high-temperature plasma jet to melt and deposit powdered materials onto substrates and plays a critical role in aerospace and manufacturing. Despite its importance, the influence of torch behavior, particularly the thermal response of plasma to gas composition changes, remains inadequately characterized. In this study, a three-dimensional MHD simulation using OpenFOAM (v2112) was performed on a Metco 9MB plasma torch operating in an Ar–H₂–N₂ environment under the LTE assumption to investigate the effect of nitrogen addition. The simulation revealed that increasing nitrogen levels results in a dual effect on the temperature distribution: temperatures rise near the cathode tip and decrease downstream, likely due to variations in the net emission coefficient and enthalpy characteristics of nitrogen. Furthermore, although the outlet velocity remained largely unaffected, the Mach number increased as the nitrogen reduced the speed of sound. These findings provide essential insights for optimizing ternary gas mixtures to enhance coating efficiency in thermal spray applications. Full article

Designing efficient and cost-effective electrocatalysts is crucial for the large-scale development of sustainable hydrogen energy. Amorphous catalysts hold great promise for application due to their structural flexibility and high exposure of active sites. We report a novel method for the in situ growth of amorphous CoNiRuO_x nanoparticle structures (CoNiRuO_x/NF) on a nickel foam substrate. In 1 m KOH, CoNiRuO_x/NF achieves a current density of 10 mA/cm² with a hydrogen evolution reaction (HER) overpotential of only 43 mV and remains stable for over 100 h at a current density of 100 mA/cm². An alkaline electrolyzer assembled with CoNiRuO_x/NF as the cathode delivers a current density 2.97 times higher than that of an IrO₂||Pt/C electrode pair at the potential of 2 V and exhibits excellent long-term durability exceeding 100 h. Experimental results reveal that the combined replacement and corrosion reactions facilitate the formation of the amorphous CoNiRuO_x structure. This work provides valuable insights for developing efficient and scalable amorphous catalysts. Full article

The limited rate performance of Li||CF_x batteries hinders their wide application, owing to the low conductivity of CF_x cathode material and the undesirable solid electrolyte interface (SEI) layer formed on the Li anode surface. Herein, a strategy for constructing a three-dimensional lithium anode (3D-Li anode) with high specific surface area and an in situ formed favorable SEI layer is proposed to enhance the interfacial stability and uniformity of ion transport and realize a Li||CF_x battery with remarkable comprehensive performance. A 3D-Li anode (Li@CuO-Cu foam) is successfully constructed by molten Li infusion of a thermal oxidation processed copper foam. The lithiophilicity of the Cu foam framework is optimized by the formed CuO. The Li@CuO-Cu foam||CF_x battery exhibits a high discharge specific capacity (1149.6 mAh g⁻¹ at 0.1 C) along with a high discharge plateau voltage (2.65 V). At a high rate of 10 C, the 3D-Li anode-based batteries still demonstrate a discharge specific capacity of 463 mAh g⁻¹, which is about 2.5 times that of the conventional Li||CF_x, and exhibit excellent storage performance (620.3 mAh g⁻¹ after storage at 55 °C for 90 days) and a low monthly self-discharge rate (1.28%). This work demonstrates a promising strategy to construct a three-dimensional lithium metal anode and significantly improve the rate and storage performance of Li||CF_x batteries. Full article

An electrochemical system using a rotating hole-arranged boron-doped diamond (HABDD) film anode was designed for wastewater degradation. Meanwhile, in a reciprocal process, a foam nickel (FNi) cathode was employed for hydrogen evolution using the ions liberated from the HABDD. The HABDD was custom-made using an MWCVD device and characterized by SEM, Raman and electrochemical measurement. Some wastewater was tested on the HABDD anode to examine its electrochemical performance. The efficiency of the electrochemical system was evaluated by COD removal rate and hydrogen production yields. The influence of the rotating and flowing rates of the electrolyte on electrochemical performance was discussed. The rotating HABDD with dynamic three-dimensional flowing paths provided a high mass transfer, which promoted the overall performance of the wastewater mineralization. Meanwhile, the ions released from the anode to the cathode improved the hydrogen generation performance on the cathode. The hydrogen production efficiency in relation to the electrochemical oxidation process was studied in terms of the COD change and treatment time. Full article

To obtain highly efficient yet easily produced water-splitting cathodes, Ni-MoO₂ composite coatings were electrodeposited at a Ni foam substrate with an open-pore structure, pore size of 450 µm, in a Watts-type bath. The concentration of MoO₂ particles (about 100 nm) was varied, while the intensive mixing of the solution was provided by air bubbling with 0.5 L min⁻¹. Electrodeposition was performed at different constant current densities at room temperature. The morphology and composition of the coatings were investigated by SEM and EDS. The hydrogen evolution reaction (HER) was tested in KOH of different concentrations, at several temperatures, in a three-electrode H-cell by recording polarization curves and EIS measurements. The lowest achieved HER overpotential was −158 mV at −0.5 A cm⁻². Up-scaled samples, 3 × 3.3 cm², were tested in a single zero-gap cell showing decreasing cell voltage (from 2.18 V to 2.11 V) at 0.5 A cm⁻² over 5 h in 30% KOH at 70 °C with electrolyte flow rate of 58 mL min⁻¹. Compared to pure Ni foams used as both cathode and anode under the same conditions, the cell voltage is decreased by 200 mV, showing improved electrode performance. Full article

The use of polymer electrolyte membrane (PEM) fuel cells as an alternative to internal combustion engines can significantly contribute to the decarbonization of the transport sector, especially for heavy-duty applications. However, degradation is still an issue for this type of component, affecting their durability and performance. In this scenario, a detailed analysis of the anodic and cathodic distributors’ flow-field geometry may help to identify some local stressors that trigger the degradation mechanism, such as local hot spots and reactants not having a uniform distribution. A computational fluid dynamic (CFD) methodology is able to provide a volumetric description of a PEM fuel cell so it can be a useful tool to better understand the physical phenomena that govern the component operations. In this work, the open-source simulation library openFuelCell2 is adopted for a detailed analysis of two different PEM fuel cells characterized by standard distributor geometries, namely a parallel channel geometry and a serpentine configuration. The library, based on the OpenFOAM code, has been extended with a novel implementation accounting for the catalytic activity reduction due to the platinum oxide (PtOx) formation occurring under certain particular conditions. The adopted methodology is firstly validated resorting to experimental data acquired for the two different fuel cell configurations. The analysis highlights that the PtOx formation leads to a reduction in the fuel cell performance reaching up to 60–80% when operating at high voltages. Then, the effect of the distributor geometries on the component performance is investigated by resorting to in-plane and through-plane physical quantity distribution, such as reactant concentration, pressure or velocity fields. While the parallel flow channel configuration shows some diffusion losses under the rib, the serpentine channel geometry configuration can achieve some local performance peaks thanks to the convective flow in the gas diffusion layer (GDL) driven by local pressure gradients. Furthermore, the local enhancement in terms of higher current density under the rib is associated with an effective heat removal due to the high thermal capacity of the bipolar plate, avoiding the generation of local hot spots. Full article

With the increasing demand for Li resources worldwide, the easy recycling of Li-ion batteries materials becomes essential. We report a binder-free cathode consisting of carbon nanotubes (CNTs) and LiFePO₄ (LFP) nanoparticles embedded in a 3D Al network. The electrode stability depends on the CNT ratio, where 3% CNT-wrapping LFPs provide a stable structure free of detachment from Al foam, as observed on Al foil. The binder-free cathode sheet exhibited excellent performance for high-rate discharge and long-term cycle life. Materials on the cathode can be easily detached with ultrasonic treatment when immersed in organic solvent, which is advantageous for a green and high-efficiency strategy of recycling all valuable materials compared to the binder-used electrode. Full article

Transition metal selenides have the leading position in the field of energy storage and conversion due to their high theoretical capacity, good electrical conductivity, and cycling stability. Nickel is widely used for the construction of positive electrodes in devices due to its good conductivity, variable valence state, and ideal redox activity. NiSe materials have high internal resistance and are prone to volume change during charging and discharging, thus affecting the practical application of this electrode material, and the reported NiSe materials have not achieved a more desirable capacity value. Therefore, in this study, N, P-NiSe nanoelectrode materials were prepared using nickel foam as the nickel source and hexachlorocyclotriphonitrile as the nitrogen and phosphorus dopant using an efficient, energy-saving, and simple microwave method. It was also characterised by XRD and XPS to confirm the successful preparation of N, P-NiSe materials. In addition, the material yielded a high capacitance value (3184 F g⁻¹) and good cycling stability (72% of the initial capacitance value was retained after 4000 cycles) in electrochemical tests. To demonstrate its excellent suitability for practical applications, an asymmetric supercapacitor was assembled using N, P-NiSe as the anode and activated carbon as the cathode. At an operating voltage of 1.6 V, the device achieved an energy density of 289.06 Wh kg⁻¹ and a power density of 799.26 W kg⁻¹ and retained 80% of its initial capacity after 20,000 cycles. Full article

Lithium metal has been treated as one of the most promising anode materials for next-generation rechargeable batteries due to its extremely high theoretical capacity. However, its practical application is hindered by inhomogeneous lithium deposition and uncontrolled dendrite growth. In this work, we prepared a three-dimensional nickel foam (NF)-based current collector with a lithiophilic interface layer through facile hydrothermal and coating methods. The lithiophilic Ni₃S₂ array synthesized via a hydrothermal method has been demonstrated to facilitate the nucleation of Li⁺. Moreover, it has been observed that the outer coating comprising LPP effectively enhances the inward diffusion of Li⁺. Additionally, this interface layer can serve as an isolating barrier between the electrodes and the electrolyte. The prepared LPP-Ni₃S₂@Ni shows significant reversibility both in symmetric cells (1200 h, 1 mA cm⁻²) and half-cells (CE: 99.60%, 500 cycles, 1 mA cm⁻²) with low interfacial resistance (35 Ω). Full cells with LiFePO₄ as a cathode also exhibit promising electrochemical performance with over 76.78% capacity retention over 200 cycles at 1 C. Full article

The synthesis of ammonia starting from nitrogen and using electrochemical processes is considered an interesting strategy to produce ammonia in a sustainable way. However, it requires not only the development of efficient catalysts for nitrogen reduction but also the optimization of the operating conditions of the employed electrochemical devices. In this work, we optimize the kinetics and the thermodynamics of the electrocatalytic nitrogen reduction reaction in water by developing a pressurized H-cell that may operate at temperatures up to 80 °C. Ni foam with low Au loading (0.08 mg cm⁻²) has been adopted as a catalyst at the cathode. Ammonia has been produced during chronoamperometry experiments in a saturated N₂ atmosphere and measured by the indophenol blue method. The effect of voltage, temperature, and pressure has been studied. The nitrogen reduction experiments have been repeated under saturated Ar. To remove contributions due to environmental contamination, we determined the net value as the difference between the produced ammonia in N₂ and in Ar. The ammonia yield increases by increasing the temperature and the pressure. The best results have been obtained by using the combined effects of temperature and pressure. Operating at 5 bar of saturated N₂ and 75 °C, a production rate of 6.73 μg h⁻¹·cm⁻² has been obtained, a value corresponding to a 5-fold enhancement, compared to that obtained under ambient conditions and room temperature. Full article

This study presents the successful synthesis of a cesium–nickel–vanadium fluoride (CsNiVF₆) pyrochlore nano-sheet catalyst via solid-phase synthesis and its electrochemical performance in green hydrogen production through urea electrolysis in alkaline media. The physicochemical characterizations revealed that the CsNiVF₆ exhibits a pyrochlore-type structure consisting of a disordered cubic corner-shared (Ni, V)F₆ octahedra structure and nano-sheet morphology with a thickness ranging from 10 to 20 nm. Using the CsNiVF₆ catalyst, the electrochemical analysis, conducted through cyclic voltammetry, demonstrates a current mass activity of ~1500 mA mg⁻¹, recorded at 1.8 V vs. RHE, along with low-resistance (3.25 ohm) charge transfer and good long-term stability for 0.33 M urea oxidation in an alkaline solution. Moreover, the volumetric hydrogen production rate at the cathode (bare nickel foam) is increased from 12.25 to 39.15 µmol/min upon the addition of 0.33 M urea to a 1.0 KOH solution and at a bias potential of 2.0 V. The addition of urea to the electrolyte solution enhances hydrogen production at the cathode, especially at lower voltages, surpassing the volumes produced in pure 1.0 M KOH solution. This utilization of a CsNiVF₆ pyrochlore nano-sheet catalyst and renewable urea as a feedstock contributes to the development of a green and sustainable hydrogen economy. Overall, this research underscores the potential use of CsNiVF₆ as a cost-effective nickel-based pyrochlore electrocatalyst for advancing renewable and sustainable urea electrolysis processes toward green hydrogen production. Full article

The application of electrochemical hydrogen evolution reaction (HER) for renewable energy conversion contributes to the ultimate goal of a zero-carbon emission society. Metal phosphides have been considered as promising HER catalysts in the alkaline environment, which, unfortunately, is still limited owing to the weak adsorption of H* and easy dissolution during operation. Herein, a bimetallic NiCoP-2/NF phosphide is constructed on nickel foam (NF), requiring rather low overpotentials of 150 mV and 169 mV to meet the current densities of 500 and 1000 mA cm⁻², respectively, and able to operate stably for 100 h without detectable activity decay. The excellent HER performance is obtained thanks to the synergetic catalytic effect between Ni and Co, among which Ni is introduced to enhance the intrinsic activity and Co increases the electrochemically active area. Meanwhile, the protection of the externally generated amorphous phosphorus oxide layer improves the stability of NiCoP/NF. An electrolyser using NiCoP-2/NF as both cathode and anode catalysts in an alkaline solution can produce hydrogen with low electric consumption (overpotential of 270 mV at 500 mA cm⁻²). Full article

Recently, perovskite (ABO₃) nanomaterials have been widely explored as a class of versatile electrocatalysts for oxygen evolution reactions (OER) due to their remarkable compositional flexibility and structural tunability, but their poor electrical conductivity hinders hydrogen evolution reaction (HER) activity and further limits the large-scale application of perovskite oxide in overall water splitting (OWS). In this study, hollow-nanotube-structure La_xCo_0.4Fe_0.6O_3−δ (x = 1.0, 0.9, and 0.8) perovskites with superior HER/OER activity were synthesized on nickel-iron alloy foam (denoted La_xCoFe/NFF) using hydrothermal with a subsequent calcination strategy. Among them, La_0.9CoFe/NFF not only exhibited extraordinary HER electrocatalytic performance (160.5 mV@10 mA cm⁻² and 241.0 mV@100 mA cm⁻²) and stability (20 h@10 mA cm⁻²), but also displayed significant OER electrocatalytic activity (234.7 mV@10 mA cm⁻² and 296.1 mV@100 mA cm⁻²) and durability (20 h@10 mA cm⁻²), outperforming many recently reported HER/OER perovskite catalysts. The increase in oxygen vacancies caused by the introduction of La deficiency leads to the expansion of the lattice, which greatly accelerates the HER/OER process of La_0.9CoFe/NFF. Additionally, the naturally porous skeleton can prevent catalysts from aggregating as well as delay the corrosion and dissolution of catalysts in the electrolyte under high applied potentials. Furthermore, the assembled two-electrode configuration, utilizing La_0.9CoFe/NFF (cathode and anode) electrodes, only requires a low cell voltage of 1.573 V at 10 mA cm⁻² for robust alkaline OWS, accompanied by remarkable durability over 20 h. This work provides inspiration for the design and preparation of high-performance and stable bifunctional perovskite electrocatalysts for OWS. Full article

This study utilizes desalted and denitrated treated aluminum dross (TAD) as a raw material, along with kaolin and 10 ppi (pores per inch) polyurethane foam as a template. The slurry is converted into an aluminum dross green body with a three-dimensional network structure using the impregnation method. A three-dimensional network aluminum dross ceramic framework (TAD_3D) is created at a sintering temperature of 1350 °C. The liquid 5A05 aluminum alloy at a temperature of 950 °C infiltrates into the voids of TAD_3D through pressureless infiltration, resulting in TAD_3D/5A05Al composite material with an interpenetrating phase composite (IPC) structure. The corrosion behavior of TAD_3D/5A05 composite material in sodium chloride solution was examined using the salt spray test (NSS) method. The study shows that the pores of the TAD3D framework, produced by sintering aluminum dross as raw material, are approximately 10 ppi. The bonding between TAD3D and 5A05Al interfaces is dense, with strong interfacial adhesion. The NSS corrosion time ranged from 24 h to 360 h, during which the composite material underwent pitting corrosion, crevice corrosion and self-healing processes. Results from Potentiodynamic Polarization (PDP) and Electrochemical Impedance Spectroscopy (EIS) indicate that, as corrosion progresses, the E_corr of TAD_3D/5A05Al decreases from −0.718 V to −0.786 V, and I_corr decreases from 0.398 μA·cm⁻² to 0.141 μA·cm⁻². A dense oxide film forms on the surface of the composite material, increasing the anodic Tafel slope and decreasing the cathodic Tafel slope, thus slowing down the rates of cathodic and anodic reactions. Factors such as lower interface corrosion resistance or a relatively weak passivation film at the interface do not significantly diminish the corrosion resistance of TAD_3D and 5A05Al. The corrosion resistance of the composite material initially decreases and then increases. Full article