Search Results (3)

Electromagnetic joining technology is an effective technique to join tubes with dissimilar materials. In this paper, a new approach for steel/Al tube parts joined by electromagnetic crimping using a flat coil was investigated. Electromagnetic crimping process experiments with different discharge energies (12, 14, and 16 kJ) and property tests were carried out. Meanwhile, the deformation characteristics of the outer tube under different discharging energies were discussed to study the fittability of the joining zone. The quality of the crimped joint was analyzed by microstructure characterization. The results show that the proposed approach was able to obtain torque joints and was potentially for tubular parts manufacturing. Moreover, higher discharging energy would result in better fittability degree and torque strength but might cause some cracks in the necking area. Combining the results of torsion tests with the microstructure observation, the comprehensive performance of the joint formed under a moderate discharge energy (14 kJ) was optimal. Full article

This paper proposes a monitoring system retro-fittable for existing Intravenous (IV) infusion setup. Traditionally, doctors and nurses use their experience to estimate the time required by an IV bottle to empty which makes the IV therapy vulnerable to human error. The current study proposes an internet connected monitoring platform for IV drip chambers. The device enables doctors and nursing staff to monitor the drip parameters wirelessly while emphasizing on low costs and high degree of reliability. It has two main units, namely chamber unit and pole unit. Chamber unit houses two types of sensors, optical based for drop detection and capacitive based for level detection, both of which are placed on the chamber unit. The pole unit majorly consists of a microcontroller and a GSM-based (Global System Mobile Communication) communication module. In addition, the device was tested along with various parameters like accuracy, readout stability, change in fluid used, changes in ambient conditions, end chamber conditions, optical unit malfunctions. Finally, the monitored data was securely and reliably transmitted to commercial cloud service using HTTP API calls (Hyper Text Transfer Protocol) (Application Programming Interface). This data was stored and visualized for ease of readability for nurses and doctors. Full article

In the process of electromagnetic forming (EMF), the rebound effect caused by high speed collision between sheet and die will affect the fittability, which results in a bad forming quality of workpiece. In this paper, finite element models of direct EMF and indirect EMF with an elastic medium are established, the influence factors of fittability in indirect EMF are studied, the two forming processes are compared, and the mechanisms of reduced rebound effect in indirect EMF are revealed. The results show that: in indirect EMF, with the increase of the discharging voltage or thickness of rubber, the fittability increases and then decreases; when the thickness of driver plate is equal to the skin depth of the driver plate, the fittability is the best. The optimal process parameters of indirect EMF are as follows: the discharging voltage is 10 kV, the thickness of the rubber is 20 mm and the thickness of driver plate is 2 mm. The rebound effect in indirect EMF is reduced compared with direct EMF for the following reasons: the impact force caused by the collision between the sheet and die is balanced by the pressure provided by the rubber; the sheet is always under tensile stress state due to the friction force provided by rubber; the remaining kinetic energy of sheet after collision with the die is absorbed by rubber. Therefore, the rebound effect in indirect EMF is suppressed compared with direct EMF. So, the fittability of the workpiece is improved, which results in a better forming quality. Full article