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Keywords = equivalent resilient modulus

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20 pages, 3996 KB  
Article
Kinetics and Mechanical Performance of Bio-Based Polyurethane Wood Composites for Sustainable 3D-Printed Construction Materials
by Lucila M. Carias Duron, Jesus Granero Garcia, Chetna Mandurai, Jordon Hoyer, Japneet Kukal, Manish Sakhakarmy, Sushil Adhikari, Brian Via, Iris Beatriz Vega Erramuspe, Armando G. McDonald and Maria L. Auad
Sustainability 2025, 17(23), 10461; https://doi.org/10.3390/su172310461 - 21 Nov 2025
Viewed by 728
Abstract
Developing bio-based polyurethane (BPU) composites that incorporate bio-oil and wood dust as sources of hydroxyl groups (-OH) presents a compelling approach to advancing sustainable polymer systems. This study examines the impact of isocyanate-to-hydroxyl equivalent ratios and varying proportions of bio-oil and wood dust [...] Read more.
Developing bio-based polyurethane (BPU) composites that incorporate bio-oil and wood dust as sources of hydroxyl groups (-OH) presents a compelling approach to advancing sustainable polymer systems. This study examines the impact of isocyanate-to-hydroxyl equivalent ratios and varying proportions of bio-oil and wood dust on the processability and mechanical properties of molded composite panels. Formulations were systematically optimized based on equivalent ratio calculations to enhance extrusion behavior and final structural performance. Extrusion trials demonstrated that an -NCO/-OH ratio of 1.5:1, with 50% wood dust serving as an -OH donor, resulted in the most stable material flow, characterized by minimized surface defects and an ideal viscosity for processing. Compression molding and mechanical testing revealed that a balanced formulation with 50% bio-oil and 50% wood dust, with an equivalent ratio of -OH groups, achieved the best combination of Young’s modulus, stress, and strain performance, even under wet conditions. SEM confirmed improved filler dispersion and interfacial adhesion in these optimized systems. Although full 3D-printing trials were not conducted, the observed extrusion stability and controlled curing behavior indicate strong potential for application in extrusion-based additive manufacturing. These results highlight that precise resin–filler balancing enables continuous extrusion, structural resilience, and reduced activation energy, reinforcing the viability of BPUs as scalable, sustainable materials for construction and additive manufacturing. Full article
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27 pages, 6813 KB  
Article
Application of Unprocessed Waste Tyres in Pavement Base Structures: A Study on Deformation and Stress Analysis Using Finite Element Simulation
by Baoying Shen, Hui Tian, Wenruo Fan, Lu Zhang and Hui Wang
Materials 2025, 18(4), 914; https://doi.org/10.3390/ma18040914 - 19 Feb 2025
Cited by 3 | Viewed by 1167
Abstract
In this study, numerical simulations using the Abaqus finite element model were performed to evaluate the effects of incorporating waste tyres of varying sizes into the base layer as part of a coupled tyre–pavement structure. The tyre-reinforced structure demonstrated superior deformation resilience, attributed [...] Read more.
In this study, numerical simulations using the Abaqus finite element model were performed to evaluate the effects of incorporating waste tyres of varying sizes into the base layer as part of a coupled tyre–pavement structure. The tyre-reinforced structure demonstrated superior deformation resilience, attributed to the hyperelastic properties of tyre rubber, underscoring its potential for applications where deformation recovery is essential. For achieving a uniform settlement, the entire tyre stacking scheme is recommended, whereas the one-third tyre configuration is ideal for minimising displacement. The one-half tyre configuration provides a balanced approach, optimising resource utilisation for structures with moderate performance requirements. The inclusion of tyres increases the equivalent stress within the cement-stabilised gravel layer beneath the tyre, and this effect is less pronounced with smaller tyre sizes. Notably, the projected portion of the tyre tread enhances the bearing capacity of the base structure, improving the load distribution and overall structural performance. The middle and bottom surface layers were identified as the most critical for controlling deformation and stress distribution, while a moderate modulus is advised for the surface course to achieve a balance between deformation control and stress uniformity. The integration of high-modulus layers with tyre reinforcement offers an optimised solution for both deformation management and stress distribution. This study highlights the potential of tyre-reinforced pavements as an innovative and sustainable construction practice, particularly suited for light to moderate traffic conditions. Further research is recommended to explore the long-term environmental and economic benefits, as well as the impacts of tyre composition and ageing on performance. Full article
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17 pages, 3688 KB  
Article
Masterbatch Natural Rubber—Innovative Asphalt Cement Additive for Sustainable Flexural Pavements
by Chakkrid Yeanyong, Suksun Horpibulsuk, Apichat Suddeepong, Apinun Buritatum, Teerasak Yaowarat, Kongsak Akkharawongwhatthana, Veena Phunpeng, Artit Udomchai and Menglim Hoy
Sustainability 2024, 16(22), 9676; https://doi.org/10.3390/su16229676 - 6 Nov 2024
Viewed by 1866
Abstract
The mechanical performance of Masterbatch Natural Rubber (MNR)-modified asphalt concrete (MNR-AC) was investigated and is presented in this paper. When compared to conventional asphalt concrete (AC), MNR-AC exhibits significantly superior performance across key mechanical parameters, including Marshall stability, indirect tensile strength (ITS), resilient [...] Read more.
The mechanical performance of Masterbatch Natural Rubber (MNR)-modified asphalt concrete (MNR-AC) was investigated and is presented in this paper. When compared to conventional asphalt concrete (AC), MNR-AC exhibits significantly superior performance across key mechanical parameters, including Marshall stability, indirect tensile strength (ITS), resilient modulus (IT Mr), indirect tensile fatigue life (ITFL), and rutting resistance. The most pronounced enhancements are observed at the optimal dry rubber to asphalt cement (r/b) ratio of 3%, at which MNR-AC demonstrates peak performance in all evaluated tests. The fatigue distress models for MNR-AC and AC reveal distinct logarithmic relationships, with an intersection point occurring at an r/b ratio of approximately 3%. This suggests that MNR-AC with an r/b ratio of 3% or less exhibits a markedly superior fatigue life compared to conventional AC under equivalent applied-stress conditions. MNR offers significant practical advantages over liquid natural rubber, including more consistent mixing, and simplified storage and transportation, positioning it as a promising and sustainable advancement in pavement material technology. Full article
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17 pages, 6136 KB  
Article
Calculation of and Key Influencing Factors Analysis on Equivalent Resilient Modulus of a Submerged Subgrade
by Junyao Tang, Siyu Chen, Tao Ma, Binshuang Zheng and Xiaoming Huang
Materials 2024, 17(4), 949; https://doi.org/10.3390/ma17040949 - 18 Feb 2024
Viewed by 1727
Abstract
To calculate and analyze the equivalent resilient modulus of a submerged subgrade, a constitutive model considering the effect of saturation and matrix suction was introduced using ABAQUS’s user-defined material (UMAT)subroutine. The pavement response under falling weight deflectometer (FWD) load was simulated at various [...] Read more.
To calculate and analyze the equivalent resilient modulus of a submerged subgrade, a constitutive model considering the effect of saturation and matrix suction was introduced using ABAQUS’s user-defined material (UMAT)subroutine. The pavement response under falling weight deflectometer (FWD) load was simulated at various water levels based on the derived distribution of the resilient modulus within the subgrade. The equivalent resilient modulus of the subgrade was then calculated using the equivalent iteration and weighted average methods. Based on this, the influence of the material and structural parameters of the subgrade was analyzed. The results indicate that the effect of water level rise on the tensile strain at the bottom of the asphalt layer and the compressive strain at the top of the subgrade is obvious, and its trend is similar to an exponential change. The equivalent resilient modulus of the subgrade basically decreases linearly with the rise in the water level, and there is high consistency between the equivalent iteration and weighted average methods. The saturated permeability coefficient and subgrade height have the most significant effect on the resilient modulus of the subgrade, which should be emphasized in the design of submerged subgrades, and the suggested values of the resilient modulus of the subgrade should be proposed according to the relevant construction conditions. Full article
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22 pages, 9841 KB  
Article
A Multifunctional Cementitious Composite for Pavement Subgrade
by Mohammad Jawed Roshan, Mohammadmahdi Abedi, António Gomes Correia, Raul Fangueiro and Paulo Mateus Mendes
Materials 2024, 17(3), 621; https://doi.org/10.3390/ma17030621 - 27 Jan 2024
Cited by 12 | Viewed by 2738
Abstract
Premature failure and degradation of layers are the main problems for transportation infrastructure. Addressing these issues necessitates implementing structural health monitoring (SHM) for pavement construction layers. To this end, this research investigated the stress/strain and damage detection capabilities of a self-sensing cementitious composite [...] Read more.
Premature failure and degradation of layers are the main problems for transportation infrastructure. Addressing these issues necessitates implementing structural health monitoring (SHM) for pavement construction layers. To this end, this research investigated the stress/strain and damage detection capabilities of a self-sensing cementitious composite developed for potential utilization in the construction of an intelligent subgrade layer. The prepared self-sensing cementitious composite consisted of 10% cement and hybrid conductive fillers, including multiwalled carbon nanotubes (MWCNTs) and graphene nanoplatelets (GNPs) in sand. Initial findings reveal that the electrical resistivity of the composite is significantly affected by the concentration of MWCNTs/GNPs, with a minimum concentration of more than 0.5% needed to achieve a responsive cementitious composite. Moreover, the piezoresistive analysis indicates that an increase in the concentration of MWCNTs/GNPs and stress levels leads to an improvement in the stress/strain-sensing performance. When the self-sensing cementitious composite is subjected to equivalent stress levels, variations in the fractional changes in resistivity (FCR) exhibit an increasing trend with decreasing resilient modulus, stemming from a decrease in stiffness due to the increased concentration of MWCNTs/GNPs. Additionally, the electrochemical impedance spectroscopy (EIS) analysis demonstrates a contraction for the Nyquist plots under compressive ramp loading prior to failure, followed by the expansion of these curves post-failure. Scanning electron microscopy (SEM) images visually showcase the bridging effects of MWCNTs and the filling effects of GNPs within the composite structure. Full article
(This article belongs to the Special Issue Design, Application and Performance Improvement of Pavement Materials)
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12 pages, 3588 KB  
Article
Potential Application of Natural Fibres for the Reinforcement of Unpaved Forest Roads—Response after RL-CBR Tests
by David Miranda Carlos, Daniela Rodrigues, Catarina Martins, Joaquim Macedo and Margarida Pinho-Lopes
Appl. Sci. 2024, 14(3), 1006; https://doi.org/10.3390/app14031006 - 24 Jan 2024
Cited by 3 | Viewed by 1709
Abstract
Unpaved roads are essential as transportation infrastructure. These roads are traditionally built utilizing local soils and aggregates. The application of different materials to improve the strength and the overall performance of these road solutions has been investigated. This study focuses on the assessment [...] Read more.
Unpaved roads are essential as transportation infrastructure. These roads are traditionally built utilizing local soils and aggregates. The application of different materials to improve the strength and the overall performance of these road solutions has been investigated. This study focuses on the assessment of the suitability of reinforcing a fine soil using natural fibres from the forest value chain—specifically, pine needles—for unpaved forest roads. The resilient response of both unreinforced and reinforced soils was assessed with RL-CBR tests (California Bearing tests with repeated load) for different percentages of natural fibres incorporated into the soil. The force–penetration response, CBR value, recoverable and permanent displacements, and equivalent modulus were estimated. The effect of different load stages on the elastic response of both unreinforced and reinforced soils was also evaluated. The CBR values improved with the addition of pine needles; the best response was observed for specimens reinforced with 1% (mass) of these natural fibres (the CBR value increased by 45%). The equivalent modulus also was improved, showing that the stiffness of the soil increased with the inclusion of reinforcement. The findings imply that RL-CBR studies offer a promising method for obtaining important design parameters, especially for unpaved forest roads where investments in soil characterization are frequently limited. Full article
(This article belongs to the Special Issue Research Progress in Waste Resource Utilization)
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18 pages, 8576 KB  
Article
Research on Resilient Modulus Prediction Model and Equivalence Analysis for Polymer Reinforced Subgrade Soil under Dry–Wet Cycle
by Yingcheng Luan, Wei Lu and Kun Fu
Polymers 2023, 15(20), 4187; https://doi.org/10.3390/polym15204187 - 23 Oct 2023
Cited by 4 | Viewed by 2251
Abstract
The subgrade soil of asphalt pavement is significantly susceptible to changes in moisture content, and therefore many projects introduce polymer-based reinforcement to ensure soil performance. This paper aims to incorporate a variable representing the dry–wet cycle into the prediction model of resilient modulus [...] Read more.
The subgrade soil of asphalt pavement is significantly susceptible to changes in moisture content, and therefore many projects introduce polymer-based reinforcement to ensure soil performance. This paper aims to incorporate a variable representing the dry–wet cycle into the prediction model of resilient modulus of polymer reinforced soil. The polymer adopted is a self-developed subgrade soil solidification material consisting of sodium dodecyl sulfate and polyvinyl oxide. The current resilient modulus prediction model is improved, notably involving the effects of the dry–wet cycle. Combined with finite element method (FEM) analysis, the actual stress state of pavement and the coupling effect of dry–wet cycle and vehicle load on the resilient modulus are studied. The deterioration in resilient modulus with the variation in seasonal climate and load response is also investigated. Results show that the deviator stress is negatively correlated with the resilient modulus while the bulk stress has a linearly positive relation. The decreasing rate at low deviator stress is larger than that at the high level. Moreover, the dry–wet cycle can reduce the resilient modulus and the reducing amplitude is the largest at the first dry–wet cycle. FEM analysis shows that the middle position of the subgrade slope has the largest initial resilient modulus with decreasing amplitude in the first year of dry–wet cycles, while the upper position shows a smaller change. The variation in resilient modulus is closely related to the changes in cumulative volumetric water content. Considering that different positions of subgrade bear the external vehicle load, the equivalent resilient modulus is more realistic for guiding the subgrade design. Full article
(This article belongs to the Special Issue Application and Development of Polymers in Geotechnical Engineering)
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11 pages, 3272 KB  
Article
Development of Prediction Model for Rutting Depth Using Artificial Neural Network
by Rami Khalifah, Mena I. Souliman and Mawiya Bin Mukarram Bajusair
CivilEng 2023, 4(1), 174-184; https://doi.org/10.3390/civileng4010011 - 10 Feb 2023
Cited by 11 | Viewed by 4052
Abstract
One of the most common pavement distresses in flexible pavement is rutting, which is mainly caused by heavy wheel load and various other factors. The prediction of rutting depth is important for safe travel and the long-term performance of pavements. Factors that are [...] Read more.
One of the most common pavement distresses in flexible pavement is rutting, which is mainly caused by heavy wheel load and various other factors. The prediction of rutting depth is important for safe travel and the long-term performance of pavements. Factors that are considered in this paper for the prediction of rut depth are Temperature, Equivalent Single Axle Load, Resilient modulus, and Thickness of hot mixed asphalt. The input data for all factors are collected from the Long-Term Pavement Performance Information Management System for the state of Texas. Regression analysis is performed for dependent and independent variables to obtain the empirical relationship. In various fields of civil engineering, artificial neural networks have recently been utilized to model the qualities and behavior of materials and to determine the complicated relationship between various properties. An Artificial Neural Network is used to develop a predictive model to predict the rutting depth. A total number of 70 observations were considered for the predictive model. A mathematical relation is developed and verified between rut depth and variable input data. Full article
(This article belongs to the Special Issue Next Generation Infrastructure)
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17 pages, 4502 KB  
Article
Experimental Investigation of Water-Retaining and Mechanical Behaviors of Unbound Granular Materials under Infiltration
by Ning Li, Yuxiang Tian, Biao Ma and Dongxia Hu
Sustainability 2022, 14(3), 1174; https://doi.org/10.3390/su14031174 - 20 Jan 2022
Cited by 5 | Viewed by 2366
Abstract
Unbound granular materials (UGM) in permeable pavement will experience large numbers of infiltration during their service-life. The frequently changed moisture not only affects the cooling effect of permeable pavement, but also influences the mechanical behaviors of UGM. However, evidence is lacking to state [...] Read more.
Unbound granular materials (UGM) in permeable pavement will experience large numbers of infiltration during their service-life. The frequently changed moisture not only affects the cooling effect of permeable pavement, but also influences the mechanical behaviors of UGM. However, evidence is lacking to state the influence of infiltration on the behaviors of UGM, which is commonly in fully permeable pavement. Considering the influence of infiltration, this study conducted experimental tests to investigate the effect on the water-retaining and bearing capacity of UGM. With the water-retaining tests, the water-retaining rate in the whole structure and at different depths was analyzed under different infiltration numbers and duration. The results showed that the water-retaining rate increased with the extension of the infiltration duration. The infiltration duration had a significant influence on the water-retaining capacity of UGM, while the infiltration number had little. The difference in the water-retaining rate between the top and bottom layers was up to 2.56%. The water-retaining capacity of the integrated structure was hardly affected due to the dissimilarity of the water-retaining rate at different depths. With infiltrations, the fine aggregate in the upside structure migrated downward to the lower structure, resulting in a reduction in water-retaining rate in the upper structure and an increase at the bottom. In addition, the mechanical behaviors were evaluated by the traditional California Bearing Ratio (CBR) and repeated CBR tests under five infiltrations. The first and second infiltration had a significant influence on the CBR of UGM. With two infiltrations, the plastic strain increased by 57.8% via the repeated CBR tests. The resilient strain had an increase by 36.52% and the equivalent modulus decreased by 28.7% with the first infiltration. The first infiltration presented a critical influence on the bearing capacity of UGM and the effect decreased with the increase in the infiltration number. These findings will enrich the behaviors investigation of UGM and promote its application in the fully permeable pavement. Full article
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