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Keywords = elastomer shock absorber

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25 pages, 11875 KiB  
Article
Multibody Analysis of Lever-Spring Landing Gear with Elastomer Shock Absorbers: Modelling, Simulations and Drop Tests
by Fuyou Li, Jianxin Zhu, Xiangfu Zou, Zhongjian Pan and Jian Chen
Aerospace 2025, 12(5), 367; https://doi.org/10.3390/aerospace12050367 - 23 Apr 2025
Viewed by 773
Abstract
This study investigates the ground reaction force of lever-spring landing gear (LSLG) equipped with compressible elastomer shock absorbers (ESA) during the landing process. First, a numerical dynamic model of the LSLG was developed in MATLAB/Simulink, revealing that runway roughness exerts a negligible influence [...] Read more.
This study investigates the ground reaction force of lever-spring landing gear (LSLG) equipped with compressible elastomer shock absorbers (ESA) during the landing process. First, a numerical dynamic model of the LSLG was developed in MATLAB/Simulink, revealing that runway roughness exerts a negligible influence on the ground reaction force during landing. The load characteristics established fundamental references for subsequent FEA-based structural design. Furthermore, an FEA model integrating the LSLG and the aircraft was developed with parameters calibrated for elastic units. The multibody dynamics simulation (MBDS) quantified the vertical ground reaction force and the structural stresses of LSLG, demonstrating two critical relationships: (1) the overload coefficient correlated with the sinking velocity yet exhibits no correlation with aircraft mass and (2) the peak of oscillating force attenuated faster with heavier landing weight at higher sinking velocities. A nonlinear multi-variables function was fitted to predict the maximum vertical ground reaction force. Subsequently, experimental validation via a landing gear drop test (LGDT) showed a maximum error of 8.39% between the results of the LGDT and the MBDS, confirming the accuracy of simulation and the fitting surface function for force prediction. The study further validates the feasibility and reliability of using the MBDS to model and study the LSLG with ESAs. Full article
(This article belongs to the Section Aeronautics)
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34 pages, 8999 KiB  
Review
A Review on Vibration Control Strategies Using Magnetorheological Materials Actuators: Application Perspective
by Aji Masa’id, Bhre Wangsa Lenggana, U. Ubaidillah, Didik Djoko Susilo and Seung-Bok Choi
Actuators 2023, 12(3), 113; https://doi.org/10.3390/act12030113 - 3 Mar 2023
Cited by 20 | Viewed by 5563
Abstract
Magnetorheological (MR) materials are a group of smart materials used in new technologies with controlled reliability. The development of these materials is expanding, starting from MR fluids, elastomers, grease, and gel. This large number of material types further expands the various applications of [...] Read more.
Magnetorheological (MR) materials are a group of smart materials used in new technologies with controlled reliability. The development of these materials is expanding, starting from MR fluids, elastomers, grease, and gel. This large number of material types further expands the various applications of MR materials as a creative technology to support performance enhancement. For example, MR fluid is used to improve the performance of shock absorbers such as vehicle suspension, the damping of building structures, and polishing of the workpiece. MR elastomers are used for engine mounting, insulation base, and many other applications with intelligent material properties such as stiffness controllability. However, there are still complexities in the practical implementation of the control system beyond reliability. Many previous studies have focused on the performance improvement and reliability of MR materials as smart materials for application devices and systems. In this review article, the specific discussion related to vibration control strategies in MR material-based systems was thoroughly investigated. To discuss this point, many MR applications including transportation system and vibration isolation were adopted using different types of control strategies. Many different control strategies that have been used for MR applications such as fuzzy logic control, optimal control, and skyhook control are discussed in-depth in terms of the inherent control characteristics of merits and demerits. Full article
(This article belongs to the Section Actuator Materials)
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15 pages, 7092 KiB  
Article
Cross-Sectional Shape Optimization of Cylindrical Elastomer Spring for Sensitive Cargo Container
by Kyung-Sik Kim and Chul-Su Kim
Appl. Sci. 2023, 13(4), 2517; https://doi.org/10.3390/app13042517 - 15 Feb 2023
Viewed by 1621
Abstract
High-value sensitive cargoes are often damaged by low-frequency vibration and shock of containers during land and rail transport processes or mixed transport processes. Therefore, a dedicated cylindrical elastomer spring that absorbs vibration transmitted into the container has been developed. This study developed an [...] Read more.
High-value sensitive cargoes are often damaged by low-frequency vibration and shock of containers during land and rail transport processes or mixed transport processes. Therefore, a dedicated cylindrical elastomer spring that absorbs vibration transmitted into the container has been developed. This study developed an optimal shape using a polyurethane material instead of the existing rubber spring. Elastomer spring requires an optimal design that satisfies the design target stiffness and strength by nonlinear finite element analysis. In order to develop an elastomer spring for a cargo container, the material constant was obtained by a hyperelastic behavior test of natural rubber, and based on this, the necessary optimal material constant of the new spring was predicted. In addition, nonlinear structural analysis was performed using ABAQUS to obtain the optimal shape of the spring, and optimal design was performed with I-SIGHT software. As a result of the sum of squared difference minimization with the comparison algorithm, it was found that the polyurethane material constant C10, C20, and C30 with the same characteristics as natural rubber was obtained. In addition, analysis using three optimization algorithms, Hooke–Jeeves algorithm, multi-island genetic algorithm, and optimal Latin hypercube, yielded a maximum principal strain of 0.244 of the spring obtained through the optimal cross-sectional shape design. It was found that this value was about 39% lower than the natural rubber spring in use. As a result of the compression load-displacement test of the actually developed product, it was confirmed that the correlation coefficient between the predicted value and the measured value was 0.928. Full article
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16 pages, 2406 KiB  
Article
Efficient Model of the Interaction of Elastomeric Filler with an Open Shell and a Chrome-Plated Shaft in a Dry Friction Damper
by Maciej Dutkiewicz, Andrii Velychkovych, Ivan Shatskyi and Vasyl Shopa
Materials 2022, 15(13), 4671; https://doi.org/10.3390/ma15134671 - 3 Jul 2022
Cited by 31 | Viewed by 2717
Abstract
The results of a study of the contact interaction of an open shell and a chrome-plated shaft with elastomeric filler installed coaxially are presented. The considered contact system is a model of the original design of the shell damper of dry friction. The [...] Read more.
The results of a study of the contact interaction of an open shell and a chrome-plated shaft with elastomeric filler installed coaxially are presented. The considered contact system is a model of the original design of the shell damper of dry friction. The design feature is the following: the bearing link of the damper is a thin-walled cylindrical shell with a cut along the generatrix; the working body of the damper is elastomeric filler; a hollow chrome-plated shaft centers the damper elements and allows it to be used in technological processes with the presence of aggressive and abrasive-containing media. The mechanical-mathematical modeling of the behavior of the presented damper under the conditions of operational loads has been carried out. The idea of identifying the properties of a cut isotropic shell, which bends under the conditions of a nonaxisymmetric contact load, and a strongly orthotropic continuous shell is applied. As a result, dependences were obtained to determine the rigidity and the maximum allowable load of the damper. The effect of the coefficient of friction of the contact pairs elastomer-shell and elastomer-shaft on the damper performance properties has been studied. A technique for the quasi-static analysis of structural damping in non-mobile, non-conservative shell systems with deforming filler has been developed. The hysteresis loops of the damper under a nonmonotonic load are constructed, the dependence of the amount of dissipated energy on the cycle asymmetry coefficient is found. An analysis of the results obtained showed that the use of open shells in friction shock absorbers can significantly reduce their rigidity compared to solid shells and thereby reduce the resonant frequencies of the dynamic system. This circumstance makes such vibration isolators particularly attractive for use in superresonance vibrators as working modules of drilling shock absorbers and elastic hangers of sucker rods in oil and gas production. Full article
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18 pages, 6205 KiB  
Article
The Fatigue Wear Process of Rubber-Metal Shock Absorbers
by Marcin Kluczyk, Andrzej Grządziela, Michał Pająk, Łukasz Muślewski and Adam Szeleziński
Polymers 2022, 14(6), 1186; https://doi.org/10.3390/polym14061186 - 16 Mar 2022
Cited by 13 | Viewed by 3929
Abstract
Rubber and rubber-metal vibration isolators are widely used vibration isolation systems in marine applications. For naval application, shock absorber mounting systems must fulfil two functions. The first one supports the suspended mass in the absence of waving or detonation while providing isolation from [...] Read more.
Rubber and rubber-metal vibration isolators are widely used vibration isolation systems in marine applications. For naval application, shock absorber mounting systems must fulfil two functions. The first one supports the suspended mass in the absence of waving or detonation while providing isolation from vibrations and shock impact. In the second case, during the machine operation, it reduces the force of movement to an acceptable value. Moreover, it returns the insulated mass to the position output without plastic deformation or residual buckling after removing shock stresses or harmonic vibrations. The environment in which marine vibration isolators are to be used strongly influences the selection of a shock absorber. The main environmental problem is the temperature range in marine power plants, which ranges from 20 °C to 55 °C. Temperature fluctuations may cause changes in the physical properties of typical vibration/shock insulators. Both rubbers and elastomers used for shock absorbers tend to stiffen, gain low-temperature damping, and soften and lose damping at elevated temperatures. Factors such as moisture, ozone and changes in atmospheric pressure are usually ignored in shipbuilding. The main environmental factors influencing the ageing of insulators are liquid saturated hydrocarbons, i.e., oils, fuels, coolants, etc., which may come into contact with the surface of the insulators. This work presents the results of the research carried out to determine the effect of overload and the impact of petroleum products on the materials of metal-rubber shock absorbers made of three different rubbers and one polyurethane mixture. For each of the materials, shock absorbers with three different degrees of hardness were tested. Full article
(This article belongs to the Special Issue Fatigue and Aging Degradation of Polymeric Materials)
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16 pages, 3861 KiB  
Article
Hyperelastic Material Parameter Determination and Numerical Study of TPU and PDMS Dampers
by Carina Emminger, Umut D. Çakmak, Rene Preuer, Ingrid Graz and Zoltán Major
Materials 2021, 14(24), 7639; https://doi.org/10.3390/ma14247639 - 11 Dec 2021
Cited by 25 | Viewed by 4712
Abstract
Dampers provide safety by controlling unwanted motion that is caused due to the conversion of mechanical work into another form of energy (e.g., heat). State-of-the-art materials are elastomers and include thermoplastic elastomers. For the polymer-appropriate replacement of multi-component shock absorbers comprising mounts, rods, [...] Read more.
Dampers provide safety by controlling unwanted motion that is caused due to the conversion of mechanical work into another form of energy (e.g., heat). State-of-the-art materials are elastomers and include thermoplastic elastomers. For the polymer-appropriate replacement of multi-component shock absorbers comprising mounts, rods, hydraulic fluids, pneumatic devices, or electro-magnetic devices, among others, in-depth insights into the mechanical characteristics of damper materials are required. The ultimate objective is to reduce complexity by utilizing inherent material damping rather than structural (multi-component) damping properties. The objective of this work was to compare the damping behavior of different elastomeric materials including thermoplastic poly(urethane) (TPU) and silicone rubber blends (mixtures of different poly(dimethylsiloxane) (PDMS)). Therefore, the materials were hyper- and viscoelastic characterized, a finite element calculation of a ball drop test was performed, and for validation, the rebound resilience was measured experimentally. The results revealed that the material parameter determination methodology is reliable, and the data that were applied for simulation led to realistic predictions. Interestingly, the rebound resilience of the mixture of soft and hard PDMS (50:50) wt% was the highest, and the lowest values were measured for TPU. Full article
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19 pages, 38129 KiB  
Article
Facile Synthesis of Thermoplastic Polyamide Elastomers Based on Amorphous Polyetheramine with Damping Performance
by Jie Jiang, Qiuyu Tang, Xun Pan, Jinjin Li, Ling Zhao, Zhenhao Xi and Weikang Yuan
Polymers 2021, 13(16), 2645; https://doi.org/10.3390/polym13162645 - 9 Aug 2021
Cited by 17 | Viewed by 5538
Abstract
Novel thermoplastic polyamide elastomers (TPAEs) consisting of long-chain semicrystalline polyamide 1212 (PA1212) and amorphous polyetheramine were synthesized via one-pot melt polycondensation. The method provides accessible routes to prepare TPAEs with a high tolerance of compatibility between polyamide and polyether oligomers compared with the [...] Read more.
Novel thermoplastic polyamide elastomers (TPAEs) consisting of long-chain semicrystalline polyamide 1212 (PA1212) and amorphous polyetheramine were synthesized via one-pot melt polycondensation. The method provides accessible routes to prepare TPAEs with a high tolerance of compatibility between polyamide and polyether oligomers compared with the traditional two-step method. These TPAEs with 10 wt % to 76 wt % of soft content were obtained by reaction of dodecanedioic acid, 1,12-dodecanediamine, and poly(propylene glycol) (PPG) diamine. The structure–property relationships of TPAEs were systematically studied. The chemical structure and the morphologic analyses have revealed that microphase separation occurs in the amorphous region. The TPAEs that have long-chain PPG segments consist of a crystalline polyamide domain, amorphous polyamide-rich domain, and amorphous polyetheramine-rich domain, while the ones containing short-chain PPG segments comprise of a crystalline polyamide domain and miscible amorphous polyamide phase and amorphous polyetheramine phase due to the compatibility between short-chain polyetheramine and amorphous polyamide. These novel TPAEs show good damping performance at low temperature, especially the TPAEs that incorporated 76 wt % and 62 wt % of PPG diamine. The TPAEs exhibit high elastic properties and low residual strain at room temperature. They are lightweight with density between 1.01 and 1.03 g/cm3. The long-chain TPAEs have well-balanced properties of low density, high elastic return, and high shock-absorbing ability. This work provides a route to expand TPAEs to damping materials with special application for sports equipment used in extremely cold conditions such as ski boots. Full article
(This article belongs to the Special Issue Polymers Synthesis and Characterization)
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15 pages, 2460 KiB  
Article
Shock Absorbers Damping Characteristics by Lightweight Drop Hammer Test for Naval Machines
by Andrzej Grządziela and Marcin Kluczyk
Materials 2021, 14(4), 772; https://doi.org/10.3390/ma14040772 - 6 Feb 2021
Cited by 16 | Viewed by 3801
Abstract
The technical requirements for naval ships machine foundations are far more strict in comparison to merchant’s vessels. These requirements are confirmed in the military standardization of many countries. Underwater Explosion (UNDEX phenomena) detonation pulses, force naval engineers to design and implement different shock [...] Read more.
The technical requirements for naval ships machine foundations are far more strict in comparison to merchant’s vessels. These requirements are confirmed in the military standardization of many countries. Underwater Explosion (UNDEX phenomena) detonation pulses, force naval engineers to design and implement different shock absorbers made from a wide variety of materials. This study presents the tests results of typical shock absorber designs made of various types of rubber and elastomers. The initial objective of the study was to determine the energy absorption of shock impacts, the choice of materials capable of operating within the temperature range of 0 °C to 70 °C, resistance to contact with oils and marine fuel, performance at frequencies ranging from 5 to 30,000 Hz, and absorption no less than 40% of harmonic vibration energy. Initial studies conducted on tensile testing machine were used to determine the static and dynamic stiffness of a shock absorbers. Considerations of stiffness coefficient for the linear and nonlinear range is typical for shock pulses. Further tests were carried out on a lightweight drop hammer to determine the characteristics of the damping coefficient for high-speed wave interactions—Shock Response Spectrum (SRS). The final aim of the study was to assess the repeatability of the shock absorbers response to multiple impact loads. Mechanical properties describing possibilities of tested dampers materials to absorb energy of UNDEX were also presented. Full article
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