Search Results (6)

As a cornerstone of China’s energy infrastructure, the coal mining industry relies heavily on the stability of its underground roadways, where the support of soft rock formations presents a critical and persistent technological challenge. This challenge arises primarily from the high content of expansive clay minerals and well-developed micro-fractures within soft rock, which collectively undermine the effectiveness of conventional support methods. To address the soft rock control problem in China’s Longdong Mining Area, an integrated material–structure control approach is developed and validated in this study. Based on the engineering context of the 3205 material gateway in Xin’an Coal Mine, the research employs a combined methodology of micro-mesoscopic characterization (SEM, XRD), theoretical analysis, and field testing. The results identify the intrinsic instability mechanism, which stems from micron-scale fractures (0.89–20.41 μm) and a high clay mineral content (kaolinite and illite totaling 58.1%) that promote water infiltration, swelling, and strength degradation. In response, a novel synergistic technology was developed, featuring a high-performance grouting material modified with redispersible latex powder and a tiered thick anchoring system. This technology achieves microscale fracture sealing and self-stress cementation while constructing a continuous macroscopic load-bearing structure. Field verification confirms its superior performance: roof subsidence and rib convergence in the test section were reduced to approximately 10 mm and 52 mm, respectively, with grouting effectively sealing fractures to depths of 1.71–3.92 m, as validated by multi-parameter monitoring. By integrating microscale material modification with macroscale structural optimization, this study provides a systematic and replicable solution for enhancing the stability of soft rock roadways under demanding geo-environmental conditions. Soft rock roadways, due to their characteristics of being rich in expansive clay minerals and having well-developed microfractures, make traditional support difficult to ensure roadway stability, so there is an urgent need to develop new active control technologies. This paper takes the 3205 Material Drift in Xin’an Coal Mine as the engineering background and adopts an integrated method combining micro-mesoscopic experiments, theoretical analysis, and field tests. The soft rock instability mechanism is revealed through micro-mesoscopic experiments; a high-performance grouting material added with redispersible latex powder is developed, and a “material–structure” synergistic tiered thick anchoring reinforced load-bearing technology is proposed; the technical effectiveness is verified through roadway surface displacement monitoring, anchor cable axial force monitoring, and borehole televiewer. The study found that micron-scale fractures of 0.89–20.41 μm develop inside the soft rock, and the total content of kaolinite and illite reaches 58.1%, which is the intrinsic root cause of macroscopic instability. In the test area of the new support scheme, the roof subsidence is about 10 mm and the rib convergence is about 52 mm, which are significantly reduced compared with traditional support; grouting effectively seals rock mass fractures in the range of 1.71–3.92 m. This synergistic control technology achieves systematic control from micro-mesoscopic improvement to macroscopic stability by actively modifying the surrounding rock and optimizing the support structure, significantly improving the stability of soft rock roadways. Full article

The sandstone roof rock in the Huaibei mining area contains abundant water at depths of 2–3 m. Water–rock interactions in the rock-surrounding roadway can cause significant deformation, seriously threatening the safety of mine operations. Investigating the deformation and failure mechanisms of water-rich sandstone is therefore of critical importance. In this study, X-ray diffraction and scanning electron microscopy were used to analyze the composition and microstructure of water-rich sandstone. Based on the stress state during the roadway excavation, a true triaxial loading scheme with four different stress paths was designed to study the effects of different moisture contents and loading methods on the mechanical properties of the sandstone. The results show that the deviatoric stress decreased for all stress paths. Acoustic emission (AE) characteristics during the deformation and failure processes were also studied, which indicated that the AE b-value decreased, increased, and then decreased again corresponding to the primary compaction, elastic deformation, and plastic deformation evolutionary processes in the internal microstructure of the rock. The variation in the b-value reflected the development and expansion of internal fractures. These findings provide useful insights for controlling the stability of the surrounding rock in water-rich roadways in coal mines. Full article

Accurate analysis of failure mechanisms and scientific support for design of coal roadways in water-rich areas plays an important role in the long-term stability control of roadways. In this study, taking the water-rich 1044 return laneway in the Taoyuan Coal Mine of China as an example, laboratory experiments and field tests were performed to study the potential failure mechanisms of the roadway. It was found that the microcracks inside the coal body increase and strength of the coal decreases with the long-term influence of groundwater. The weak surrounding rock and high vertical in-situ stress were the main internal causes of roadway instabilities. Based on the potential failure mechanisms, a new optimal support design including bolt, cable, metal mesh, shotcrete, and grouting was proposed and detailed support parameters were introduced. A field experiment was performed with the new support, and surface deformations of the experimental roadway were monitored. Results show that the new support can reduce the deformation of the 1044 return laneway by nearly 90% compared with those of the original design. Support technology presented in this contribution provides a significant reference for the control of roadways in water-rich areas. Full article

Surrounding rock properties and occurrence stability of a coal seam roof are prerequisites for ensuring the safe and efficient operation of mines. In this study, the mechanisms and control of weakened water-rich roadway roof slabs were investigated regarding the engineering background of water-rich roadway roof slab destabilization in a coal mine in the western Qingyang mining area. The spatial and temporal evolution law of rock deformation and damage of such roadways during excavation were determined through field measurements. First, we tested the strength of the roof slab surrounding rock in water-rich roadways with different water contents and concluded that the primary and excavation-disturbing fissures of the coal-sedimentary rock body are the external conditions for the occurrence of water–rock interaction in water-rich coal seam roadways. Moreover, the rock mechanical damage phenomenon exhibited by clay minerals in contact with water is the key factor leading to the destabilization of the water-rich roof slab’s surrounding rock. Second, a technical approach for controlling the stability of the surrounding rock by adjusting the form of the roadway section and optimizing the support parameters was proposed, and the distribution law of the surrounding rock stress field and displacement field of each section was revealed via numerical calculation. It is considered that adjustment of the stress and displacement control of the surrounding rock of the roadway is more favorable for the straight wall circular arch section. Based on the results of the sensitive orthogonal numerical simulation test, the technical parameters and scheme of the roadway support optimization were proposed. Finally, the research results were applied in the field, and the deformations of the top and bottom slab and the two ribs of the roadway after optimizing the section and support parameters were calculated as 61% and 34% lower, respectively, than those before optimization, indicating that the proposed approach can effectively control the deformation of the water-rich roadway’s surrounding rock and achieve more economic and effective stability control of this type of roadway. The research results provide new ideas and methods for controlling the surrounding rock of water-rich soft rock roadways in the western mining areas of China, which has broad application value and prospects. Full article

Large deformation and failure of soft rock are pressing problems in the mining practice. This paper provides a case study on failure mechanisms and support approaches for a water-rich soft rock roadway in tectonic stress areas of the Wangzhuang coal mine, China. Mechanic properties of rock mass related to the roadway are calibrated via a geological strength index method (GSI), based on which a corresponding numerical simulation model is established in the Universal Discrete Element Code (UDEC) software. The failure mechanism of the roadway under water-saturating and weathering conditions is revealed by field tests and numerical simulation. It is found that the stress evolution and crack development are affected by weathering and horizontal tectonic stresses. The roadway roof and floor suffer from high stress concentration and continuous cracking, and are consequently seen with rock failure, strength weakening, and pressure relief. Unfortunately, the current support system fails to restrain rock weathering and strength weakening, and the roadway is found with serious floor heave, roof subsidence, and large asymmetric deformation. Accordingly, a new combined support system of “bolt–cable–mesh–shotcrete + grouting” is proposed. Moreover, numerical simulation and field testing are conducted to validate the feasibility and effectiveness of the proposed approach, the results of which demonstrate the capacity of the proposed new support method to perfectly control the surrounding rock. Findings of this research can provide valuable references for support engineering in the soft rock roadway under analogous geological conditions. Full article

The seepage action of underground water accelerates the deformation of roadway surrounding rock in deep mines. Therefore, the study of creep characteristics of surrounding rock under seepage action is the basis for the stability control of roadway surrounding rock in deep water-rich areas. In this paper, a seepage-creep coupling test system for complete rock samples was established. Combined with a scanning electron microscopy (SEM) test system, the seepage-creep law of coal measures sandstone and the damage mechanism were revealed. The study results showed that the maximum creep deformation of sandstone under natural and saturation state decreased gradually with the increase of confining pressure, and the maximum creep deformation under saturation state was greater than the corresponding value under natural state when the confining pressure was same. When the confining pressure was constant, the creep deformation, the constant creep deformation rate and the accelerated creep deformation rate of sandstone increased rapidly with the increase of infiltration pressure. With the change of time, the change of permeability parameters went through three cycles; each cycle was divided into two stages, slow change stage and rapid change stage, and the rate of variation increased with the increase of the seepage pressure. Based on the macroscopic and microscopic characteristics of sandstone rupture, the connection between macroscopic and microscopic mechanism on sandstone rupture was established. The results in this paper can provide a theoretical basis for stability control of roadway surrounding rock in water-rich areas. Full article