Search Results (10)

This study investigated the performance optimization of nickel-cobalt (Ni-Co)-coated absorber panels in solar flat plate collectors (SFPCs) using response surface methodology for sustainable operation and optimized performance. Ni-Co coatings, applied through an electroplating process, represent a novel approach by offering superior thermal conductivity, durability, and environmental benefits compared to conventional black chrome coatings, addressing critical concerns related to ecological impact and long-term reliability. Experiments were conducted to evaluate the thermal efficiency of Ni-Co-coated panels with and without reflectors under varying flow rates, collector angles, and reflector angles. The thermal efficiency was calculated based on the inlet and outlet water temperatures, solar radiation intensity, and panel area. The results showed that the SFPC achieved average efficiencies of 50.9% without reflectors and 59.0% with reflectors, demonstrating the effectiveness of the coatings in enhancing solar energy absorption and heat transfer. A validated quadratic regression model (R² = 0.9941) predicted efficiency based on the process variables, revealing significant individual and interaction effects. Optimization using the Box–Behnken design identified the optimal parameter settings for maximum efficiency: a flow rate of 1.32 L/min, collector angle of 46.91°, and reflector angle of 42.34°, yielding a predicted efficiency of 79.2%. These findings highlight the potential of Ni-Co coatings and reflectors for enhancing SFPC performance and provide valuable insights into the sustainable operation of solar thermal systems. Furthermore, the introduction of Ni-Co coatings offers a sustainable alternative to black chrome, reducing environmental risks while enhancing efficiency, thereby contributing to the advancement of renewable energy technologies. Full article

Black nickel coatings are pursued for both decorative purposes and advanced applications, including solar collectors, space technologies, and optical devices. The term “black nickel” typically refers not only to nickel but also to nickel alloys that can exhibit the characteristic black coloration, either bright or matte. This review provides an in-depth look at various techniques for producing black nickel coatings, focusing on both electrodeposition and electroless deposition methods. The discussion covers the different bath compositions and deposition conditions used to achieve the distinctive black color. The origins of black coloration in electrodeposited nickel and its alloys are shown in detail, emphasizing the crucial role of bath components and the formation of black compounds such as oxides, sulfides, and/or the nickel–zinc intermetallic compound. This review also highlights the necessity of oxidizing acid etching to blacken Ni–P electroless deposits, leading to the formation of a thin layer of black nickel oxides on a porous surface. The key properties of black nickel coatings are discussed, along with their relevance for various practical applications. Full article

Solar collectors represent an attractive green technology for water heating, where sunlight is efficiently absorbed by a selective coating and the generated heat is transferred to water. In this work, the improvement and scale-up of an electrodeposited black nickel selective coating with a modified silica (MS) film deposited by spray pyrolysis are reported. The MS material was prepared by the sol–gel method using tetraethyl orthosilicate with the addition of n-propyl triethoxysilane to obtain a porous film with an adequate refractive index and enhanced flexibility. The reflectance of electrodeposited selective coatings was characterized with and without the MS film and compared to a commercially available coating of black paint. The MS film increased the solar absorptance from 89% to 93% while maintaining a much lower thermal emittance than the painted coating. The reflectance of the MS film remained unchanged after prolonged thermal treatment at 200 °C (200 h). The fabrication process was scaled up to 193 cm × 12 cm copper fins, which were incorporated in commercial-size flat-plate solar collectors. Three complete collectors of an area of 1.7 m² were fabricated and their performance was evaluated under outdoor conditions. The results show that the electrodeposited selective coating with the MS film outperformed both the commercial black paint system and the system without the modified silica film. Full article

Coatings can be created using various technologies and serve different roles, including protection, functionality, and decorative purposes. Among these technologies, electrodeposition has emerged as a low-cost, versatile, and straightforward process with remarkable scalability and manufacturability. Nickel, extensively studied in the context of electrodeposition, has many applications ranging from decorative to functional. The main objective of the present work is the electrodeposition of double-layer nickel coatings, consisting of a bright nickel pre-coating followed by a black nickel layer with enhanced properties, onto steel substrates. The influence of deposition parameters on colour, morphology, adhesion, roughness, and coefficient of friction was studied. The effects of cetyltrimethylammonium bromide (CTAB) and WS₂ nanoparticles on the coatings’ properties and performance were also investigated. Additionally, the influence of the steel substrate’s pre-treatment, consisting of immersion in an HCl solution, prior to the electrodeposition, to etch the surface and activate it, was evaluated and optimized. The characterization of the pre-coating revealed a homogeneous surface with a medium superficial feature of 2.56 μm. Energy dispersive X-ray spectroscopy (EDS) results showed a high content of Ni, and X-ray diffraction (XRD) confirmed its crystallinity. In contrast, the black films’ characterization revealed their amorphous nature. The BN10 sample, which corresponds to a black nickel layer with a deposition time of 10 min, showed the best results for colour and roughness, presenting the lowest brightness (L*) value (closest to absolute black) and the most homogeneous roughness. EDS analysis confirmed the incorporation of WS₂, but all samples with CTAB exhibited signs of corrosion and cracks, along with higher coefficient of friction (COF) values. Full article

This study focused on the development and characterization of multi-layered nickel coatings doped with WS₂ nanoparticles and electrodeposited on copper substrates. To enhance the solar collector’s performance by improving the solar radiation conversion into heat, two distinct undercoatings were evaluated, along with the incorporation of WS₂ nanoparticles in the black nickel layer. X-ray diffraction (XRD) analysis revealed that the bright and dull nickel undercoatings consisted of metallic nickel, whereas the black coatings comprised amorphous nickel oxide, inferred to be Ni₂O₃ based on energy-dispersive X-ray spectroscopy (EDS) analysis. Scanning electron microscopy (SEM) analysis of the undercoatings and black nickel morphology showed a compact surface with a relatively homogenous microstructure composed of polyhedric grains, which was free of visible cracks or pinholes. The undercoating influenced the brightness, the reflectivity and the reflectance of the black nickel films, with the dull undercoated sample showing the most promising results, with a total absorbance of 0.94. The incorporation of WS₂ nanoparticles induced the formation of cracks and increased the porosity of the black nickel film. With an appropriate content of WS₂ nanoparticles and the use of a dull undercoat, these drawbacks can be avoided. Concerning the integration of WS₂ nanoparticles, a minor decrease in the brightness of the black films and a subsequent increase in the total absorbance ultimately led to an enhancement of the conversion of solar energy into thermal energy. Full article

The high-temperature heat treatment of electroless nickel–phosphorus (Ni-P) coatings in an air environment, and its consequences have scarcely been investigated. This work investigated tribological characteristics of the high-temperature, heat-treated, electroless Ni-P coatings on steel substrates with low-, mid-, and high-phosphorus content for which the average phosphorus content was 2.4 wt.%, 7.1 wt.%, and 10.3 wt.%, respectively. X-ray fluorescence and energy dispersive spectroscopy were implemented to determine the phosphorus content of the coatings. The oxidation of Ni and the formation of the NiO layer on the coating surface was confirmed by the X-ray diffraction technique. A reciprocating sliding method on a ball-on-flat system was utilized to evaluate the coating’s friction and wear behavior. Among the coatings with varying phosphorus content, a high hardness of 1086 HV was found for high-phosphorus coating when heat-treated at 400 °C in an air environment, and that was decreased to 691 HV when heat-treated at 650 °C. The oxidation of nickel in the electroless Ni-P coating occurred when heat-treated at 400 °C in an air environment, and this phenomenon was increased more when the temperature was increased to 650 °C. The characteristics of the NiO layer that formed on the surface of the heat-treated electroless Ni-P coating were influenced by the concentration of phosphorus, which caused different colors of NiO to be seen on the Ni-P coating surface. A greenish black NiO layer on the low-phosphorus and black NiO layer on the mid- and high-phosphorus Ni-P coating was developed during heat treatment at 650 °C in an air atmosphere. The adhesion and tribological characteristics of the Ni-P coatings were affected by the NiO layer developed on the heat-treated Ni-P coating surfaces. The Ni-P coatings with mid- and high-phosphorus content showed enhanced wear-resistance characteristics when they underwent heat treatment in an air atmosphere at the high temperature of 650 °C. The wear volume obtained for as-plated mid-phosphorus and high-phosphorus Ni-P coatings was 0.111 mm³ and 0.128 mm³, respectively, and that was reduced to 0.031 mm³ and 0.051 mm³, respectively, after the high-temperature heat treatment. Full article

To improve the anti-wear and friction-reducing properties of self-lubricating coatings, Ni60/Nickel-coated graphite/TiB₂ composite coatings with different contents were prepared by laser cladding. The coating properties were characterized by X-ray diffractometer (XRD), scanning electron microscope (SEM), energy spectrometer (EDS), electrochemical workstation, micro-Vickers hardness tester, and friction and wear tester. The results showed that with the increase in TiB₂ content, the graphite morphology changed from spherical at 0 wt.% TiB₂ content to a little black graphite alone at 14 wt.% TiB₂ to irregular agglomerates at 22 wt.% TiB₂. Furthermore, the hardness of the coatings increased with increasing TiB₂ content, and the 63% Ni60 + 15% nickel-coated graphite + 22% TiB₂ coating had the highest hardness. TiC and Cr₇C₃ were generated in the coatings with the addition of nickel-coated graphite, creating a dispersion reinforcement effect, so that the hardness of these coatings was higher than that of the 86% Ni60 + 0% nickel-coated graphite + 14% TiB₂ coating without the addition of nickel-coated graphite. In addition, the 71% Ni60 + 15% Ni-coated graphite + 14% TiB₂ coating had the lowest friction coefficient, wear loss, and wear volume, thus exhibiting excellent friction reduction and anti-wear properties. The 71% Ni60 + 15% nickel-coated graphite + 14% TiB₂ coating had excellent corrosion resistance. Full article

This work compares different electrodeposition procedures to produce nickel black coatings as greener and less toxic alternatives to Cr(VI)-based coatings used in different applications. Nickel and nickel-plated brass served as substrates in studies with a Hull cell and polarization curves. After a set of comparative experiments, the best electrodeposition procedure was further studied and optimized. Optimal conditions were found with a bath consisting of 75 g/L NiCl₂·6H₂O + 30 g/L NaCl and a current density of 0.143 A dm⁻² applied for 5 min at room temperature. Furthermore, a pre-treatment with 18.5 vol.% of hydrochloric acid in water was found to be necessary to warrant good coating adhesion to the substrate. The black color is attributed to the development of a nanostructured surface that absorbs the incident light. Corrosion testing was performed in 0.5 M NaCl aqueous solution using electrochemical impedance spectroscopy (EIS) and polarization tests. Full article

Nickel–manganese–cobalt oxides, with LiNi_0.33Mn_0.33Co_0.33O₂ (NMC) as the most prominent compound, are state-of-the-art cathode materials for lithium-ion batteries in electric vehicles. The growing market for electro mobility has led to a growing global demand for Li, Co, Ni, and Mn, making spent lithium-ion batteries a valuable secondary resource. Going forward, energy- and resource-inefficient pyrometallurgical and hydrometallurgical recycling strategies must be avoided. We presented an approach to recover NMC particles from spent lithium-ion battery cathodes while preserving their chemical and morphological properties, with a minimal use of chemicals. The key task was the separation of the cathode coating layer consisting of NMC, an organic binder, and carbon black, from the Al substrate foil. This can be performed in water under strong agitation to support the slow detachment process. However, the contact of the NMC cathode with water leads to a release of Li⁺ ions and a fast increase in the pH. Unwanted side reactions may occur as the Al substrate foil starts to dissolve and Al(OH)₃ precipitates on the NMC. These side reactions are avoided using pH-adjusted solutions with sufficiently high buffer capacities to separate the coating layer from the Al substrate, without precipitations and without degradation of the NMC particles. Full article

Nickel nanoparticles coated with few layers of carbon have been embedded into the polydimethylsiloxane (PDMS) matrix in concentrations up to 11 vol %. Dielectric and magnetic properties of composite materials have been studied in wide frequency (20 Hz–1 MHz) and temperature (130–430 K) ranges. It was demonstrated that the temperature behavior of dielectric properties is determined by glass transitions in the PDSM matrix below 200 K and the Maxwell–Wagner relaxation above room temperature. The possibility of using fabricated composites on the basis of the PDMS matrix for producing a wide range of passive electromagnetic components, such as frequency-selective filters, wide-band detectors/sensors of a bolometric type, and even electromagnetic “black holes” is also discussed. Full article