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Keywords = alkali borosilicate glass

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14 pages, 7530 KiB  
Article
Cold Consolidation of Pharmaceutical Waste Glass Powders Through Alkali Activation and Binder Jet 3D Printing
by Hamada Elsayed, Filippo Gobbin, Alberto Barci, Enrico Bernardo and Paolo Colombo
Materials 2024, 17(21), 5164; https://doi.org/10.3390/ma17215164 - 23 Oct 2024
Cited by 2 | Viewed by 1245
Abstract
The recent COVID-19 emergency has led to an impressive increase in the production of pharmaceutical vials. This has led to a parallel increase in the amounts of waste glass; manufacturers typically recover material from faulty containers by crushing, giving origin to an unrecyclable [...] Read more.
The recent COVID-19 emergency has led to an impressive increase in the production of pharmaceutical vials. This has led to a parallel increase in the amounts of waste glass; manufacturers typically recover material from faulty containers by crushing, giving origin to an unrecyclable fraction. Coarse fragments are effectively reused as feedstock for glass melting; on the contrary, fine powders (<100 microns), contaminated by metal and ceramic particles due to the same crushing operations, are landfilled. Landfilling is also suggested for pharmaceutical containers after medical use. This study aims at proposing new opportunities for the recycling of fine glass particles, according to recent findings concerning alkali activation of pharmaceutical glass, combined with novel processing, i.e., binder jetting printing. It has already been shown that pharmaceutical glass, immersed in low-molarity alkaline solution (not exceeding 2.5 M NaOH), undergoes surface dissolution and hydration; cold consolidation is later achieved, upon drying at 40–60 °C, by a condensation reaction occurring at hydrated layers of adjacent particles. Binder jetting printing does not realize a full liquid immersion of the glass powders, as the attacking solution is selectively sprayed on a powder bed. Here, we discuss the tuning of key parameters, such as the molarity of the attacking solution (from 2.5 to 10 M) and the granulometry of the waste glass, to obtain stable printed blocks. In particular, the stability depends on the formation of bridges between adjacent particles consisting of strong T-O bonds (Si-O-Si, Al-O-Si, B-O-Si), while degradation products (concentrating Na ions) remain as a secondary phase, solubilized by immersion in boiling water. Such stability is achieved by operating at 5 M NaOH. Full article
(This article belongs to the Special Issue State of the Art of Materials Science and Engineering in Italy)
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11 pages, 2805 KiB  
Article
Solubility and Valence Variation of Ce in Low-Alkali Borosilicate Glass and Glass Network Structure Analysis
by Liu Yang, Yongchang Zhu, Jichuan Huo, Zhu Cui, Xingquan Zhang, Xuanjiang Dong and Jie Feng
Materials 2023, 16(14), 5063; https://doi.org/10.3390/ma16145063 - 18 Jul 2023
Cited by 5 | Viewed by 1724
Abstract
Low-alkali borosilicate glass was used as the immobilization substrate, and Ce was used to replicate the trivalent and tetravalent actinides, in order to create simulated waste glass through melt heat treatment. The valence of Ce and solubility of CeO2 in waste glass [...] Read more.
Low-alkali borosilicate glass was used as the immobilization substrate, and Ce was used to replicate the trivalent and tetravalent actinides, in order to create simulated waste glass through melt heat treatment. The valence of Ce and solubility of CeO2 in waste glass were studied as well as its network structure and thermal and chemical stability. The solubility of Ce in waste glass was examined by XRD and SEM. The network structure was examined by Raman spectroscopy. The valence of Ce was determined by X-ray photoelectron spectroscopy. Thermal analysis and product consistency (PCT) were employed to determine the thermal and chemical stability of waste glasses. The results show that the solubility of cerium in low-alkali borosilicate glasses is at least 25.wt.% and precipitates a spherical CeO2 crystalline phase when it exceeds the solid solution limit; Ce is immobilized in the glass by entering the interstices of the glass network. Depolymerization and the transition from [BO3] to [BO4] occurs when CeO2 doping levels rise. About 60 percent of Ce4+ is converted to Ce3+, and the thermal stability of glass rises then falls with the increase of CeO2. All samples exhibit strong leaching resistance, with the average mass loss of Ce at 28 days being less than 10−4 gm−2d−1. Full article
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17 pages, 3701 KiB  
Article
Crystallization of Cristobalite in Sodium Borosilicate Glass in the Presence of Cr2O3
by Marina Konon, Irina G. Polyakova, Anton S. Mazur, Artem S. Saratovskii, Dmitry P. Danilovich and Mikhail Alikin
Materials 2023, 16(14), 5016; https://doi.org/10.3390/ma16145016 - 15 Jul 2023
Cited by 11 | Viewed by 2652
Abstract
Glass containing chromium is a promising material for use in various modern fields of application (laser technology, optoelectronic devices, and luminescent resources). Chromium oxides are well-known nucleating agents that can cause crystallization. One of the most commonly observed crystalline phases in silicate glasses [...] Read more.
Glass containing chromium is a promising material for use in various modern fields of application (laser technology, optoelectronic devices, and luminescent resources). Chromium oxides are well-known nucleating agents that can cause crystallization. One of the most commonly observed crystalline phases in silicate glasses is cristobalite, which lowers their mechanical strength, leading to the destruction of the material. The objective of this investigation was to study in detail the crystallization of cristobalite in sodium borosilicate glass in the presence of 2 mol% Cr2O3, depending on the thermal history of the glass. The glass was studied using XRD, SEM, EPR, FTIR-spectroscopy, XPS, and solid-state NMR. Eskolaite, α-Cr2O3, which had crystallized in this glass, stimulated the bulk crystallization of cristobalite at 550 °C after isothermally treating it for 72 h, due to the phase-separated structure of the glass with its interpenetrating phase morphology. Polytypism, resulting in the incorporation of alkalis into the cristobalite structure, was observed. Cr2O3 causes the catalytic crystallization of cristobalite at an extremely low temperature, which is at lower concentrations and temperatures than in glass containing Fe2O3 with a similar composition. The crystal growth rate and the incubation time for the crystallization of cristobalite were roughly estimated. Full article
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12 pages, 3202 KiB  
Article
On the Formation of Nanogratings in Commercial Oxide Glasses by Femtosecond Laser Direct Writing
by Qiong Xie, Maxime Cavillon, Diego Pugliese, Davide Janner, Bertrand Poumellec and Matthieu Lancry
Nanomaterials 2022, 12(17), 2986; https://doi.org/10.3390/nano12172986 - 29 Aug 2022
Cited by 19 | Viewed by 2829
Abstract
Nanogratings (NGs) are self-assembled subwavelength and birefringent nanostructures created by femtosecond laser direct writing (FLDW) in glass, which are of high interest for photonics, sensing, five-dimensional (5D) optical data storage, or microfluidics applications. In this work, NG formation windows were investigated in nine [...] Read more.
Nanogratings (NGs) are self-assembled subwavelength and birefringent nanostructures created by femtosecond laser direct writing (FLDW) in glass, which are of high interest for photonics, sensing, five-dimensional (5D) optical data storage, or microfluidics applications. In this work, NG formation windows were investigated in nine commercial glasses and as a function of glass viscosity and chemical composition. The NG windows were studied in an energy—frequency laser parameter landscape and characterized by polarizing optical microscopy and scanning electron microscopy (SEM). Pure silica glass (Suprasil) exhibits the largest NG window, whereas alkali borosilicate glasses (7059 and BK7) present the smallest one. Moreover, the NG formation windows progressively reduced in the following order: ULE, GeO2, B33, AF32, and Eagle XG. The NG formation window in glasses was found to decrease with the increase of alkali and alkaline earth content and was correlated to the temperature dependence of the viscosity in these glasses. This work provides guidelines to the formation of NGs in commercial oxide glasses by FLDW. Full article
(This article belongs to the Special Issue Advanced Nanomaterials Fabrication and Ablation by Lasers)
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15 pages, 13098 KiB  
Article
Enhanced Sinterability, Thermal Conductivity and Dielectric Constant of Glass-Ceramics with PVA and BN Additions
by Dilara Arıbuğa, Ufuk Akkaşoğlu, Buğra Çiçek and Özge Balcı-Çağıran
Materials 2022, 15(5), 1685; https://doi.org/10.3390/ma15051685 - 24 Feb 2022
Cited by 8 | Viewed by 3158
Abstract
With the rapid development of the microelectronics industry, many efforts have been made to improve glass-ceramics’ sinterability, thermal conductivity, and dielectric properties, which are essential components of electronic materials. In this study, low-alkali borosilicate glass-ceramics with PVA addition and glass-BN composites were prepared [...] Read more.
With the rapid development of the microelectronics industry, many efforts have been made to improve glass-ceramics’ sinterability, thermal conductivity, and dielectric properties, which are essential components of electronic materials. In this study, low-alkali borosilicate glass-ceramics with PVA addition and glass-BN composites were prepared and successfully sintered at 770 °C. The phase composition, density, microstructure, thermal conductivity, and dielectric constant were investigated. It was shown that PVA addition contributes to the densification process of glass-ceramics (~88% relative density, with closed/open pores in the microstructure) and improves the thermal conductivity of glass material from 1.489 to 2.453 W/K.m. On the other hand, increasing BN addition improves microstructures by decreasing porosities and thus increasing relative densities. A glass-12 wt. % BN composite sample exhibited almost full densification after sintering and presented apparent and open pores of 2.6 and 0.08%, respectively. A high thermal conductivity value of 3.955 W/K.m and a low dielectric constant of 3.00 (at 5 MHz) were observed in this material. Overall, the resulting glass-ceramic samples showed dielectric constants in the range of 2.40–4.43, providing a potential candidate for various electronic applications. Full article
(This article belongs to the Special Issue Materials for LTCC Technology)
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13 pages, 5543 KiB  
Concept Paper
Direct Ink Writing Glass: A Preliminary Step for Optical Application
by Bo Nan, Przemysław Gołębiewski, Ryszard Buczyński, Francisco J. Galindo-Rosales and José M. F. Ferreira
Materials 2020, 13(7), 1636; https://doi.org/10.3390/ma13071636 - 1 Apr 2020
Cited by 29 | Viewed by 5135
Abstract
In this paper, we present a preliminary study and conceptual idea concerning 3D printing water-sensitive glass, using a borosilicate glass with high alkali and alkaline oxide contents as an example in direct ink writing. The investigated material was prepared in the form of [...] Read more.
In this paper, we present a preliminary study and conceptual idea concerning 3D printing water-sensitive glass, using a borosilicate glass with high alkali and alkaline oxide contents as an example in direct ink writing. The investigated material was prepared in the form of a glass frit, which was further ground in order to obtain a fine powder of desired particle size distribution. In a following step, inks were prepared by mixing the fine glass powder with Pluoronic F-127 hydrogel. The acquired pastes were rheologically characterized and printed using a Robocasting device. Differential scanning calorimetry (DSC) experiments were performed for base materials and the obtained green bodies. After sintering, scanning electron microscope (SEM) and X-ray diffraction (XRD) analyses were carried out in order to examine microstructure and the eventual presence of crystalline phase inclusions. The results confirmed that the as obtained inks exhibit stable rheological properties despite the propensity of glass to undergo hydrolysis and could be adjusted to desirable values for 3D printing. No additional phase was observed, supporting the suitability of the designed technology for the production of water sensitive glass inks. SEM micrographs of the sintered samples revealed the presence of closed porosity, which may be the main reason of light scattering. Full article
(This article belongs to the Special Issue Complex Flow Dynamics at Microscale)
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19 pages, 3659 KiB  
Article
An Assessment of Initial Leaching Characteristics of Alkali-Borosilicate Glasses for Nuclear Waste Immobilization
by Osama M. Farid, Michael I. Ojovan, A. Massoud and R.O. Abdel Rahman
Materials 2019, 12(9), 1462; https://doi.org/10.3390/ma12091462 - 6 May 2019
Cited by 34 | Viewed by 3894
Abstract
Initial leaching characteristics of simulated nuclear waste immobilized in three alkali- borosilicate glasses (ABS-waste) were studied. The effects of matrix composition on the containment performance and degradation resistance measures were evaluated. Normalized release rates are in conformance with data reported in the literature. [...] Read more.
Initial leaching characteristics of simulated nuclear waste immobilized in three alkali- borosilicate glasses (ABS-waste) were studied. The effects of matrix composition on the containment performance and degradation resistance measures were evaluated. Normalized release rates are in conformance with data reported in the literature. High Li and Mg loadings lead to the highest initial de-polymerization of sample ABS-waste (17) and contributed to its thermodynamic instability. Ca stabilizes non-bridging oxygen (NBO) and reduces the thermodynamic instability of the modified matrix. An exponential temporal change in the alteration thickness was noted for samples ABS-waste (17) and Modified Alkali-Borosilicate (MABS)-waste (20), whereas a linear temporal change was noted for sample ABS-waste (25). Leaching processes that contribute to the fractional release of all studied elements within the initial stage of glass corrosion were quantified and the main controlling leach process for each element was identified. As the waste loading increases, the contribution of the dissolution process to the overall fractional release of structural elements decreases by 43.44, 5.05, 38.07, and 52.99% for Si, B, Na, and Li respectively, and the presence of modifiers reduces this contribution for all the studied metalloids. The dissolution process plays an important role in controlling the release of Li and Cs, and this role is reduced by increasing the waste loading. Full article
(This article belongs to the Special Issue Materials for Nuclear Waste Immobilization)
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