Search Results (2)

Ti-CFRP-Ti laminated stacks have been widely used in aviation, aerospace, shipbuilding and other industries, owing to its excellent physical and electrochemical properties. However, chip blockages occur easily when drilling into Ti-CFRP-Ti laminated stacks, resulting in a rapid rise of drilling temperature and an increase of axial drilling force, which may lead to the intensification of tool wear and a decline of drilling quality. Cutting force signals can effectively reflect the drilling process and tool condition, however, the traditional plate dynamometer is typically difficult in realizing the follow-up online measurement. Therefore, an intelligent tool holder system for real-time sensing of the cutting force is developed and constructed in this paper, and the variable parameter drilling method of Ti-CFRP-Ti laminated stacks is studied on this basis. Firstly, an intelligent tool holder system with high flexibility and adaptability is designed; Secondly, a cutting force signal processing method based on compressed sensing (CS) theory is proposed to solve the problem of high-frequency signal transmission; Lastly, the drilling experiment of Ti-CFRP-Ti laminated stacks is carried out based on the intelligent tool holder system, and the drilling parameters are optimized using a compromise programming approach and analytic hierarchy process (AHP). The comparison of results show that the optimized drilling parameters can effectively reduce the hole wall surface roughness and improve the drilling efficiency while ensuring a small axial force. Full article

The aeronautics industry’s competitiveness has led to the need to increase productivity with one shot drilling (OSD) systems capable of drilling stacks of dissimilar materials (fibre/metal laminates, FML) in order to reduce riveting times. Among the materials that constitute the current aeronautical models, composite materials and aluminium (Al) and titanium (Ti) alloys stand out. These one-pass machining techniques produce high-quality holes, especially when all the elements that have to be joined are made of the same material. This work has followed a conventional OSD strategy and the same cutting conditions applied to CFRP (carbo-fibre-reinforced polymer), Al and CFRP/Al stacked sheets to know the wear mechanisms produced. With this purpose, results were obtained by using current specific techniques, such as microstructural analysis, monitoring of the shear forces and analysis of macrogeometric deviations. It has been determined that when these drilling techniques are applied under the same cutting conditions to stacks of materials of a different nature, the results of the wear mechanisms acting on the tool differ from those obtained when machining each material separately. This article presents a comparison between the effects of tool wear during dry drilling of CFRP and UNS A97075 plates separately and when machined as stacks. Full article