Search Results (4)

Hypereutectic High Chromium Cast Iron (HHCCI) is a new type of corrosion-wear-resistant material developed from ordinary high chromium cast iron by increasing the chromium and carbon content and is often used in abrasive environments where wear and corrosion interact. The corrosion wear resistance of the HHCCI is related to the number, size, shape and distribution of carbides and the microstructure of the matrix. This paper reviews the research progress in improving the corrosion wear resistance of HHCCI from various aspects such as primary carbide refinement, heat treatment, deep cooling treatment and alloying, etc. Among the methods of refining primary carbides are modification, semi-solid treatment and current pulse treatment. In addition, we also analyze the potential of Cr, V, Nb, Mo, Mn, W, Ni, Cu, Si, N and other alloying elements to improve the corrosion wear resistance of HHCCI. The mechanism for improving the corrosion wear resistance of HHCCI is also explored in depth and research contents worthy of attention are proposed to further improve the corrosion wear resistance of HHCCI. In the future, the author believes that modification + alloying + heat treatment is the most potential application method to improve the corrosion wear resistance of HHCCI. The corrosion wear resistance of HHCCI can be further improved by refining the primary carbide (such as adding rare earth, Ti and other modified elements) + heat treatment (with cryogenic treatment) to improve the strength + alloying (such as adding low-cost, high-potential alloy elements such as N and Si) to improve the corrosion wear resistance of the matrix. Full article

The paper concerns modeling the microstructure of a hypereutectic aluminum-silicon alloy developed by the authors with the purpose of application for automobile cylinder liners showing high resistance to abrasive wear at least equal to that of cast-iron liners. With the use of the nanoindentation method, material properties of intermetallic phases and matrix in a hypereutectic Al-Si alloy containing Mn, Cu, Cr, Ni, V, Fe, and Mg as additives were examined. The scanning electron microscope equipped with an adapter for chemical composition microanalysis was used to determine the chemical composition of intermetallics and of the alloy matrix. Intermetallic phases, such as Al(Fe,Mn,M)Si, Al(Cr,V,M)Si, AlFeSi, AlFeNiM, AlCuNi, Al₂Cu, and Mg₂Si, including those supersaturated with various alloying elements (M), were identified based on results of X-ray diffraction (XRD) tests and microanalysis of chemical composition carried out with the use of X-ray energy dispersive spectroscopy (EDS). Shapes of the phases included regular, irregular, or elongated polygons. On the disclosed intermetallic phases, silicon precipitations, the matrix, values of the indentation hardness (H_IT), and the indentation modulus (E_IT) were determined by performing nanoindentation tests with the use of a Nanoindentation Tester NHT (CSM Instruments) equipped with a Berkovich B-L 32 diamond indenter. The adopted maximum load value was 20 mN. Full article

Results of a study on influence of Cr, Mo and Al on the microstructure, abrasive wear and corrosion resistance of Ni-Mn-Cu cast iron in the as-cast and heat-treated conditions are presented. Because of the chilling effect of first two elements (tendency to create hard spots), graphitising Al was added to the alloys, with the highest concentration of Cr and Mo. All castings in the as-cast condition showed an austenitic matrix, guaranteeing good machinability. Heat treatment of raw castings, consisting in annealing at 500 °C for 4 h, resulted in partial transformation of austenite. As a result the carbon-supersaturated acicular ferrite, morphologically similar to bainitic ferrite was formed. The degree of this transformation increased with increasing concentrations of Cr and Mo, which successively decreased the thermodynamic stability of austenite. A change of matrix structure made it possible to significantly increase hardness and abrasive-wear resistance of castings. The largest increment of hardness and abrasion resistance was demonstrated by the castings with the highest total concentration of Cr and Mo with an addition of 0.4% Al. Introduction of Cr and Mo also resulted in an increase of corrosion resistance. In the heat-treated specimens, increasing the concentration of Cr and Mo resulted in a successive decrease of the depth of corrosion pits, with an increase in their number at the same time. This is very favourable from the viewpoint of corrosion resistance. Full article

In the paper, the effects, on basic usable properties (abrasive wear and corrosion resistance), of solidification (acc. to the stable and non-stable equilibrium system) and transformations occurring in the matrix during the cooling of castings of Ni-Mn-Cu cast iron were determined. Abrasive wear resistance was mainly determined by the types and arrangements of high-carbon phases (indicated by eutectic saturation degree), and the kinds of matrices (indicated by the nickel equivalent value, calculated from chemical composition). The highest abrasive wear resistance was found for white cast iron, with the highest degree of austenite to martensite transformation occurring in its matrix. Irrespective of solidification, a decrease of the equivalent value below a limit value resulted in increased austenite transformation, and thus, to a significant rise in hardness and abrasive wear resistance for the castings. At the same time, corrosion resistance of the alloy was slightly reduced. The examinations showed that corrosion resistance of Ni-Mn-Cu cast iron is, too a much lesser degree, decided by the means of solidification of the castings, rather than transformations occurring in the matrix, as controlled by nickel equivalent value (especially elements with high electrochemical potential). Full article