Search Results (2)

Accurate prediction of tool wear plays a vital role in improving machining quality in intelligent manufacturing. However, traditional Gaussian Process Regression (GPR) models are constrained by linear assumptions, while conventional filtering algorithms struggle in noisy environments with low signal-to-noise ratios. To address these challenges, this paper presents an innovative tool wear prediction method that integrates a nonlinear mean function and a multi-kernel function-optimized GPR model combined with an LSTM-enhanced particle filter algorithm. The approach incorporates the LSTM network into the state transition model, utilizing its strong time-series feature extraction capabilities to dynamically adjust particle weight distributions, significantly enhancing the accuracy of state estimation. Experimental results demonstrate that the proposed method reduces the mean absolute error (MAE) by 47.6% and improves the signal-to-noise ratio by 15.4% compared to traditional filtering approaches. By incorporating a nonlinear mean function based on machining parameters, the method effectively models the coupling relationships between cutting depth, spindle speed, feed rate, and wear, leading to a 31.09% reduction in MAE and a 42.61% reduction in RMSE compared to traditional linear models. The kernel function design employs a composite strategy using a Gaussian kernel and a 5/2 Matern kernel, achieving a balanced approach that captures both data smoothness and abrupt changes. This results in a 58.7% reduction in MAE and a 64.5% reduction in RMSE. This study successfully tackles key challenges in tool wear monitoring, such as noise suppression, nonlinear modeling, and non-stationary data handling, providing an efficient and stable solution for tool condition monitoring in complex manufacturing environments. Full article

Machine learning algorithms play an important role in fault detection and fault diagnosis of gas sensor arrays. Because the gas sensor array will see stability degradation and a shift in output signal amplitude under long-term operation, it is very important to detect the abnormal output signal of the gas sensor array in time and achieve accurate fault location. In order to solve the problem of low detection accuracy of micro-faults in gas sensor arrays, this paper adopts the serial principal component analysis (SPCA) method, which combines the advantages of principal component analysis (PCA) in the linear part and the advantages of kernel principal component analysis (KPCA) in the nonlinear part. The experimental results show that this method is more sensitive to micro-faults and has better fault detection accuracy than the fault detection methods of PCA and KPCA. In addition, in order to solve the current problem of low accuracy of multiple-fault isolation, a SPCA-based reconstruction contribution fault isolation method is proposed in this paper. The experimental results show that this method has higher fault isolation accuracy than the method based on contribution graph. Full article