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Keywords = IIoT apps

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20 pages, 5665 KB  
Article
Applied Internet of Things to Analyze Vibration, Workpiece Roughness, and Tool Wear: Case Study of Successive Milling
by Chin-Shan Chen and Pin-Yu Pan
Processes 2025, 13(4), 978; https://doi.org/10.3390/pr13040978 - 25 Mar 2025
Viewed by 1000
Abstract
Along with technology development and market change, automated production should be made easier and more intelligent to promote production efficiency and product quality as well as reduce labor and production costs. The introduction of the Internet of Things (IoT) is an important issue [...] Read more.
Along with technology development and market change, automated production should be made easier and more intelligent to promote production efficiency and product quality as well as reduce labor and production costs. The introduction of the Internet of Things (IoT) is an important issue in automated processing. This study aims to apply the Industrial Internet of Things (IIoT) to automated processing systems for real-time monitoring of the condition of production lines and analyze the causal relationship between vibration, surface roughness, tool wear, and take successive milling of medium carbon steel workpieces as a case study. First, automated processing hardware equipment is set up, and software and hardware are required for installing IIoT; then, the IoT App is designed. Second, successive automated processing experiments are preceded. The Taguchi method is utilized in the processing process to find optimized cutting parameters to be the parameter setting values for successive cutting. Three accelerometers are used to detect vibration changes in the cutting process; meanwhile, IIoT is introduced to monitor the condition of the production line. Finally, Using big data analytics acquired in the experiments to verify the processing quality under optimized cutting parameters could make a 4.516% improvement and obtain the vibration value for the best tool change during successive processing as well as to realize the obtainment of current processing information through IIoT. The system would deliver tool change or processing abnormality alerts to users for real-time condition exclusion. To achieve the goal of remote monitoring and intelligent automatic processing. Full article
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26 pages, 3533 KB  
Systematic Review
Energy-Efficient Industrial Internet of Things in Green 6G Networks
by Xavier Fernando and George Lăzăroiu
Appl. Sci. 2024, 14(18), 8558; https://doi.org/10.3390/app14188558 - 23 Sep 2024
Cited by 23 | Viewed by 7537
Abstract
The research problem of this systematic review was whether green 6G networks can integrate energy-efficient Industrial Internet of Things (IIoT) in terms of distributed artificial intelligence, green 6G pervasive edge computing communication networks and big-data-based intelligent decision algorithms. We show that sensor data [...] Read more.
The research problem of this systematic review was whether green 6G networks can integrate energy-efficient Industrial Internet of Things (IIoT) in terms of distributed artificial intelligence, green 6G pervasive edge computing communication networks and big-data-based intelligent decision algorithms. We show that sensor data fusion can be carried out in energy-efficient IoT smart industrial urban environments by cooperative perception and inference tasks. Our analyses debate on 6G wireless communication, vehicular IoT intelligent and autonomous networks, and energy-efficient algorithm and green computing technologies in smart industrial equipment and manufacturing environments. Mobile edge and cloud computing task processing capabilities of decentralized network control and power grid system monitoring were thereby analyzed. Our results and contributions clarify that sustainable energy efficiency and green power generation together with IoT decision support and smart environmental systems operate efficiently in distributed artificial intelligence 6G pervasive edge computing communication networks. PRISMA was used, and with its web-based Shiny app flow design, the search outcomes and screening procedures were integrated. A quantitative literature review was performed in July 2024 on original and review research published between 2019 and 2024. Study screening, evidence map visualization, and data extraction and reporting tools, machine learning classifiers, and reference management software were harnessed for qualitative and quantitative data, collection, management, and analysis in research synthesis. Dimensions and VOSviewer were deployed for data visualization and analysis. Full article
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30 pages, 7984 KB  
Article
Architecting an Open-Source IIoT Framework for Real-Time Control and Monitoring in the Bioleaching Industry
by Marta I. Tarrés-Puertas, Lluís Brosa, Albert Comerma, Josep M. Rossell and Antonio D. Dorado
Appl. Sci. 2024, 14(1), 350; https://doi.org/10.3390/app14010350 - 29 Dec 2023
Cited by 8 | Viewed by 2725
Abstract
Electronic waste (e-waste) contains toxic elements causing an important impact on environmental and human health. However, the presence of valuable metals, such as copper or gold, among others, make recycling a necessity for obtaining an alternative source of raw materials. Conventional metal recovery [...] Read more.
Electronic waste (e-waste) contains toxic elements causing an important impact on environmental and human health. However, the presence of valuable metals, such as copper or gold, among others, make recycling a necessity for obtaining an alternative source of raw materials. Conventional metal recovery methods are environmentally unsound, prompting the exploration of greener alternatives like bioleaching, which utilizes the activity of microorganisms for a more sustainable recovery. However, the mechanisms involved in the process and the conditions to optimize the metabolic paths are still not completely known. Monitorization and automatization of the different stages composing the global process are crucial for advancing in the implementation of this novel technology at an industrial scale. For the first time, an open-source industrial IoT system is designed to enhance and regulate bioleaching by implementing real-time monitoring and control within the plant’s infrastructure. This system includes an Android app that displays real-time plant data from sensors and a robust server featuring a flexible application programming interface (API) for future applications. The app caters to specific needs such as remote sensor reading, actuator control, and real-time bioleaching alerts, ensuring secure access and proactive event management. By utilizing collected data, it minimizes downtime, equipment failures, and supply chain disruptions. The server maintains seamless communication with the plant controller, enabling efficient pump activation and sensor data transmission. A telegram bot demonstrates the API’s flexibility by forwarding plant alerts to users. During validation with concurrent remote user access, the application demonstrated its ability to prevent irreversible plant failures through an advanced alarm system. Ultimately, this IIoT system amplifies plant performance, safety, and efficiency by optimizing processes and decision-making capabilities. It emerges as a pivotal open-source tool, securing remote oversight and management of large-scale bioleaching plants, promising adaptability for future enhancements. Full article
(This article belongs to the Special Issue IIoT-Enhancing the Industrial World and Business Processes)
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18 pages, 4688 KB  
Article
IIoT: Traffic Data Flow Analysis and Modeling Experiment for Smart IoT Devices
by Akashdeep Bhardwaj, Keshav Kaushik, Salil Bharany, Ateeq Ur Rehman, Yu-Chen Hu, Elsayed Tag Eldin and Nivin A. Ghamry
Sustainability 2022, 14(21), 14645; https://doi.org/10.3390/su142114645 - 7 Nov 2022
Cited by 15 | Viewed by 4887
Abstract
The Internet of Things (IoT) has redefined several aspects of our daily lives, including automation and control of the living environment, innovative healthcare services, and much more. Digital IoT devices and sensors, when integrated with home appliances, industrial systems, and online services in [...] Read more.
The Internet of Things (IoT) has redefined several aspects of our daily lives, including automation and control of the living environment, innovative healthcare services, and much more. Digital IoT devices and sensors, when integrated with home appliances, industrial systems, and online services in the physical world, have brought intense, disruptive changes in our lives. The industry and home users have widely embraced these ‘things’ on the Internet or IoT. However, the innate, intrinsic repercussions regarding security and data privacy are not evaluated. Security applies to Industrial IoT (IIoT) is in its infancy stage. Techniques from security and privacy research promise to address broad security goals, but attacks continue to emerge in industrial devices. This research explores the vulnerabilities of IIoT ecosystems not just as individual nodes but as the integrated infrastructure of digital and physical systems interacting with the domains. The authors propose a unique threat model framework to analyze the attacks on IIoT application environments. The authors identified sensitive data flows inside the IIoT devices to determine privacy risks at the application level and explored the device exchanges at the physical level. Both these risks lead to insecure ecosystems. The authors also performed a security analysis of physical domains to digital domains. Full article
(This article belongs to the Special Issue Network Management for Sustainable Internet of Things)
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