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Keywords = Halbach excitation

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17 pages, 7956 KiB  
Article
A High Torque Density Dual-Stator Flux-Reversal-Machine with Multiple Poles Halbach Excitation on Outer Stator
by Siwei Tang, Yuanying Xu, Chao He and Jiquan Yang
Actuators 2024, 13(8), 275; https://doi.org/10.3390/act13080275 - 23 Jul 2024
Cited by 1 | Viewed by 1456
Abstract
This paper proposes a high torque density dual-stator flux-reversal-machine with multiple poles Halbach excitation (MPHE-DSFRM), which uses two pole pairs’ numbers (PPNs) of PM excitation on one outer stator tooth, and one PPN of PM excitation on one inner stator tooth. The introduction [...] Read more.
This paper proposes a high torque density dual-stator flux-reversal-machine with multiple poles Halbach excitation (MPHE-DSFRM), which uses two pole pairs’ numbers (PPNs) of PM excitation on one outer stator tooth, and one PPN of PM excitation on one inner stator tooth. The introduction of different PPNs of PM excitation on the outer and the inner stators can optimize magnetic circuit and airgap flux density. A Halbach array is formed by inserting three pieces of circumferentially magnetized PMs into four pieces of radially magnetized permanent magnets (PMs) on the outer stator, which aims to further enhance torque density, and reduce torque ripple. Based on the flux modulation effect, the analytical modeling of the proposed MPHE-DSFRM is established, together with the evolution process, and the working principle is presented. Then, the key design parameters of MPHE-DSFRM are optimized to achieve high torque density and low torque ripple for high torque quality. Three representative DSFRMs and a conventional FRM are designed and analyzed, and they share the same design key parameters, including PM usage, outer radius of the outer stator, and active airgap length. The electromagnetic performances, including airgap flux density, back electromotive force (back-EMF), and torque characteristics, are analyzed and compared by finite element analysis (FEA). The calculated results show that the proposed MPHE-DSFRM can provide high torque density and high PM utilization. Full article
(This article belongs to the Section High Torque/Power Density Actuators)
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17 pages, 4328 KiB  
Article
Design and Multi-Objective Optimization for Improving Torque Performance of a Permanent Magnet-Assisted Synchronous Reluctance Motor
by Jiajia Zhang, Feng Xing, Lipeng Kang and Caiyan Qin
Appl. Sci. 2024, 14(12), 5253; https://doi.org/10.3390/app14125253 - 17 Jun 2024
Cited by 3 | Viewed by 1721
Abstract
Permanent magnet-assisted synchronous reluctance motors (PMA-SynRMs) are widely used in various industries as a relatively inexpensive and high-performance energy conversion device. The model proposed in this article relies on a magnetic pole-biased permanent magnet synchronous reluctance motor with a magnetic focusing effect. Two [...] Read more.
Permanent magnet-assisted synchronous reluctance motors (PMA-SynRMs) are widely used in various industries as a relatively inexpensive and high-performance energy conversion device. The model proposed in this article relies on a magnetic pole-biased permanent magnet synchronous reluctance motor with a magnetic focusing effect. Two types of models with Halbach array and magnetic focusing effect have been proposed, which increase excitation and make the internal magnetic circuit of the rotor more saturated, thereby achieving higher electromagnetic torque. Through finite element simulation analysis and verification, the motor characteristics of the basic and proposed permanent magnet-assisted synchronous reluctance motor were calculated, including the air gap flux density and back electromotive force (EMF) in no-load analysis, as well as the average torque, torque ripple, and efficiency in load analysis. In addition, multi-objective optimization was also conducted on the rotor topology structure of proposed model two, using the uniform Latin hypercube sampling method to uniformly sample the data samples and the Pearson correlation coefficients to perform a sensitivity analysis on the data. The pilOPT multi-objective autonomous optimization algorithm was used to perform multi-objective autonomous optimization on parameters with high correlation, and the best-found solution based on the Pareto front was selected. Compared with proposed model two, the average torque of the optimized model increased by 18.14%, the efficiency increased by 1.05% and the torque ripple decreased by 5.22%. Finally, the anti-demagnetization performance of the optimized model’s permanent magnet was analyzed. Full article
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16 pages, 5650 KiB  
Article
Design and Analysis of a High Torque Density Hybrid Permanent Magnet Excited Vernier Machine
by Mei Kang, Liang Xu, Jinghua Ji and Xuhui Zhu
Energies 2022, 15(5), 1723; https://doi.org/10.3390/en15051723 - 25 Feb 2022
Cited by 7 | Viewed by 2602
Abstract
Permanent magnet (PM) excited vernier machines capable of high torque density have good potential for electric vehicles while requiring high rare earth PM consumption. To achieve a high torque density at a reasonable material cost, hybrid PM excited vernier machines incorporating both expensive [...] Read more.
Permanent magnet (PM) excited vernier machines capable of high torque density have good potential for electric vehicles while requiring high rare earth PM consumption. To achieve a high torque density at a reasonable material cost, hybrid PM excited vernier machines incorporating both expensive rare earth and low-cost ferrite magnets are investigated in this paper. Various combinations of PM arrangements for the hybrid permanent magnet excited vernier machine are investigated to acquire low cost and superior torque density. The best solution obtained is that the PM on the stator adopts rare earth material while the rotor uses ferrite. Furthermore, the PMs on the stator are arranged in an iron-cored Halbach array, which can reduce leakage flux and enhance flux density effectively and the ferrite PMs are used in the rotor, therefore, high-temperature demagnetization is avoided. Then, the reluctance torque and the cogging torque can offset each other effectively, which is beneficial to reducing the torque ripple and smoothing the electromagnetic torque. Finally, a prototype is manufactured and tested to verify the correctness of the theoretical analysis. Full article
(This article belongs to the Special Issue Design and Analysis of Flux Modulation Machines and Systems)
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16 pages, 12272 KiB  
Article
A Multi-Module Electrodynamic Exciter with a Variable Pole-Arc Ratio Disk Halbach Array for a High-Bandwidth Dynamic Torsional Stiffness Test
by Fang Yuan, Lizhan Zeng, Xuedong Chen, Chengyuan Liang, Xiaojun Ding and Xin Luo
Sensors 2019, 19(6), 1272; https://doi.org/10.3390/s19061272 - 13 Mar 2019
Viewed by 3629
Abstract
In this paper, a multi-module electrodynamic exciter based on moving-magnet disk voice coil motor is presented to meet the demands of high torque and high bandwidth in a dynamic torsional stiffness test. A variable pole-arc ratio disk Halbach array (VPAR-DHA) is proposed, so [...] Read more.
In this paper, a multi-module electrodynamic exciter based on moving-magnet disk voice coil motor is presented to meet the demands of high torque and high bandwidth in a dynamic torsional stiffness test. A variable pole-arc ratio disk Halbach array (VPAR-DHA) is proposed, so that both high torque density and low rotor inertia can be obtained through enhancing the magnetic field in the working range. The analytical quasi-3-D model of VPAR-DHA was set up by using the harmonic function method, with the consideration of end-effects by a correction function. Electromagnetic structure optimization was carried out with the analytical model, and verified by 3-D finite-element (FEM) results. The proposed design was experimentally tested and verified with a prototype that achieved a peak dynamic torque output of 40 Nm at a frequency of 120 Hz, and a stroke of ±1°. The proposed method can also be easily extended to satisfy various demands of dynamic torsional stiffness test. Full article
(This article belongs to the Section Physical Sensors)
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