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Keywords = CANDLE reactor

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26 pages, 9003 KB  
Article
A Pilot-Scale Gasifier Freeboard Equipped with Catalytic Filter Candles for Particulate Abatement and Tar Conversion: 3D-CFD Simulations and Experimental Tests
by Alessandra Tacconi, Pier Ugo Foscolo, Sergio Rapagnà, Andrea Di Carlo and Alessandro Antonio Papa
Processes 2025, 13(7), 2233; https://doi.org/10.3390/pr13072233 - 12 Jul 2025
Cited by 4 | Viewed by 1647
Abstract
This work deals with the catalytic steam reforming of raw syngas to increase the efficiency of coupling gasification with downstream processes (such as fuel cells and catalytic chemical syntheses) by producing high-temperature, ready-to-use syngas without cooling it for cleaning and conditioning. Such a [...] Read more.
This work deals with the catalytic steam reforming of raw syngas to increase the efficiency of coupling gasification with downstream processes (such as fuel cells and catalytic chemical syntheses) by producing high-temperature, ready-to-use syngas without cooling it for cleaning and conditioning. Such a combination is considered a key point for the future exploitation of syngas produced by steam gasification of biogenic solid fuel. The design and construction of an integrated gasification and gas conditioning system were proposed approximately 20 years ago; however, they still require further in-depth study for practical applications. A 3D model of the freeboard of a pilot-scale, fluidized bed gasification plant equipped with catalytic ceramic candles was used to investigate the optimal operating conditions for in situ syngas upgrading. The global kinetic parameters for methane and tar reforming reactions were determined experimentally. A fluidized bed gasification reactor (~5 kWth) equipped with a 45 cm long segment of a fully commercial filter candle in its freeboard was used for a series of tests at different temperatures. Using a computational fluid dynamics (CFD) description, the relevant parameters for apparent kinetic equations were obtained in the frame of a first-order reaction model to describe the steam reforming of key tar species. As a further step, a CFD model of the freeboard of a 100 kWth gasification plant, equipped with six catalytic ceramic candles, was developed in ANSYS FLUENT®. The composition of the syngas input into the gasifier freeboard was obtained from experimental results based on the pilot-scale plant. Simulations showed tar catalytic conversions of 80% for toluene and 41% for naphthalene, still insufficient compared to the threshold limits required for operating solid oxide fuel cells (SOFCs). An overly low freeboard temperature level was identified as the bottleneck for enhancing gas catalytic conversions, so further simulations were performed by injecting an auxiliary stream of O2/steam (50/50 wt.%) through a series of nozzles at different heights. The best simulation results were obtained when the O2/steam stream was fed entirely at the bottom of the freeboard, achieving temperatures high enough to achieve a tar content below the safe operating conditions for SOFCs, with minimal loss of hydrogen content or LHV in the fuel gas. Full article
(This article belongs to the Section Chemical Processes and Systems)
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19 pages, 2100 KB  
Article
Life Cycle Performance of Hydrogen Production via Agro-Industrial Residue Gasification—A Small Scale Power Plant Study
by Sara Rajabi Hamedani, Mauro Villarini, Andrea Colantoni, Michele Moretti and Enrico Bocci
Energies 2018, 11(3), 675; https://doi.org/10.3390/en11030675 - 16 Mar 2018
Cited by 39 | Viewed by 6961
Abstract
This study evaluates the environmental profile of a real biomass-based hydrogen production small-scale (1 MWth) system composed of catalytic candle indirectly heated steam gasifier coupled with zinc oxide (ZnO) guard bed, water gas shift (WGS) and pressure swing absorber (PSA) reactors. [...] Read more.
This study evaluates the environmental profile of a real biomass-based hydrogen production small-scale (1 MWth) system composed of catalytic candle indirectly heated steam gasifier coupled with zinc oxide (ZnO) guard bed, water gas shift (WGS) and pressure swing absorber (PSA) reactors. Environmental performance from cradle-to-gate was investigated by life cycle assessment (LCA) methodology. Biomass production shows high influence over all impact categories. In the syngas production process, the main impacts observed are global warming potential (GWP) and acidification potential (AP). Flue gas emission from gasifier burner has the largest proportion of total GWP. The residual off gas use in internal combustion engine (ICE) leads to important environmental savings for all categories. Hydrogen renewability score is computed as 90% due to over 100% decline in non-renewable energy demand. Sensitivity analysis shows that increase in hydrogen production efficiency does not necessarily result in decrease in environmental impacts. In addition, economic allocation of environmental charges increases all impact categories, especially AP and photochemical oxidation (POFP). Full article
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20 pages, 2447 KB  
Article
Optimized Design and Discussion on Middle and Large CANDLE Reactors
by Mingyu Yan, Yong Zhang and Xiaoming Chai
Sustainability 2012, 4(8), 1888-1907; https://doi.org/10.3390/su4081888 - 21 Aug 2012
Cited by 5 | Viewed by 9734
Abstract
CANDLE (Constant Axial shape of Neutron flux, nuclide number densities and power shape During Life of Energy producing reactor) reactors have been intensively researched in the last decades [1–6]. Research shows that this kind of reactor [...] Read more.
CANDLE (Constant Axial shape of Neutron flux, nuclide number densities and power shape During Life of Energy producing reactor) reactors have been intensively researched in the last decades [1–6]. Research shows that this kind of reactor is highly economical, safe and efficiently saves resources, thus extending large scale fission nuclear energy utilization for thousands of years, benefitting the whole of society. For many developing countries with a large population and high energy demands, such as China and India, middle (1000 MWth) and large (2000 MWth) CANDLE fast reactors are obviously more suitable than small reactors [2]. In this paper, the middle and large CANDLE reactors are investigated with U-Pu and combined ThU-UPu fuel cycles, aiming to utilize the abundant thorium resources and optimize the radial power distribution. To achieve these design purposes, the present designs were utilized, simply dividing the core into two fuel regions in the radial direction. The less active fuel, such as thorium or natural uranium, was loaded in the inner core region and the fuel with low-level enrichment, e.g. 2.0% enriched uranium, was loaded in the outer core region. By this simple core configuration and fuel setting, rather than using a complicated method, we can obtain the desired middle and large CANDLE fast cores with reasonable core geometry and thermal hydraulic parameters that perform safely and economically; as is to be expected from CANDLE. To assist in understanding the CANDLE reactor’s attributes, analysis and discussion of the calculation results achieved are provided. Full article
(This article belongs to the Special Issue Sustainable Nuclear Energy)
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