Search Results (3)

This study explores the tensile performance of blind rivet joints in galvanized steel sheets, focusing on their behavior under shear and normal load conditions. Blind rivets are frequently used in structural applications due to their ease of installation and ability to be applied from one side, making them highly effective in industries like aerospace and automotive. Two types of DIN 7337—4.8 × 8 blind rivets—galvanized steel St/St and stainless steel A2/A2—paired with galvanized steel sheets DX51D + Z275, were experimentally tested to assess how their material properties affect their joint strength, deformation patterns, and failure modes. Single-lap shear, double-lap shear, and pure normal load tests were conducted in multiple configurations to evaluate joint performance under varying loading conditions, simulating real-world stresses. Using custom-built equipment, controlled forces were applied perpendicular to the rivet joints to replicate practical loading conditions. The results revealed distinct differences in the load-bearing capacities of the two materials, offering valuable insights for applications where corrosion resistance and structural integrity are critical. Finite element analysis (FEA) was then used to simulate the behavior of the joints, with the results validated against experimental data. To enhance the reliability of numerical simulations in optimizing the design of rivet joints, a methodology was proposed to calibrate non-linear FEA models to experimental results, and a substantial agreement of 92.53% was achieved via optimization in ANSYS OptiSLang. This research contributes to our broader understanding of riveted connections, providing practical recommendations for assessing the performance of such joints in various engineering fields. Full article

Mathematical optimization is a widespread method in order to improve, for instance, the efficiency of energy systems. A simulation approach based on partial differential equations can typically not be formulated as an optimization problem, thus requiring interfacing to an external optimization environment. This is, among others, also true for the programming language Modelica. Because of high computation time, such coupled approaches are often limited to small-scale optimization problems. Since simulation models tend to get more complex, simulation time and, in turn, associated optimization time rise significantly. To enable proper sampling of the search space, individual optimization runs need to be solved in acceptable times. This paper addresses the search for a proper optimization approach and tool to couple with Modelica/Dymola. The optimization is carried out on an exemplary power plant model from the ClaRa-Library using an evolutionary algorithm (SPEA2-based) with Ansys optiSlang. To verify and evaluate the results, a comparison with the standard Dymola optimization library is performed. Both parallelization and indirect optimization with surrogate models achieved a significant runtime reduction by a factor of up to 5.4. The use of meta models is particularly advantageous for repetitive optimization runs of the same optimization problem but may lead to deviations due to the calculated approximations. Full article

As was shown in the previous part of the study, windshields are an important part of the passive safety means of modern low-floor trams with an extraordinary effect on pedestrian safety in a pedestrian–tram collisions. Therefore, maximum attention must be paid to the definition of tram windshield characteristics. This article describes a windshield crash test, from which data are obtained to verify the feasibility of the applied computational approaches. A developed analytical model is utilised for a simple description of the energy balance during collision with an illustrative definition of the important parameters of laminated glass as well as their clear physical interpretations. The finite element analysis (FEA) performed in Ansys software using two versions of material definition, namely a simpler (*MAT_ELASTIC with nonlocal failure criterion) and a more complex (*MAT_GLASS with brittle stress-state-dependent failure) material model, which are presented as suitable for obtaining a detailed description of the shattering process of laminated glass, which can also be used effectively in windshield engineering. Full article