3.1. Effect of the Non-Covalent Interaction on TA-Based Nanocarriers Physicochemical Characteristics
The simple synthetic route towards TA-based nanocarriers was facilitated by the self-assembly behavior of the double-hydrophilic random copolymer studies, which were presented in our previous publication [
17]. The dual-responsive poly(2-(dimethylamino)ethyl methacrylate-co-(oligo ethylene glycol)methacrylate) (P(DMAEMA-co-OEGMA)) copolymer comprises DMAEMA and OEGMA segments. The dimethylamino groups (-N(CH
3)
2) can interact non-covalently with the phenolic acidic groups (-OH) of TA, forming amphiphilic cross-linked networks, while the non-ionic hydrophilic OEGMA segments provide shielding properties and colloidal stability [
16,
18]. Moreover, the aromatic rings located on galloyol phenols of TA can hydrophobically interact with the hydrophobic polymer backbones. Notably, several studies have effectively assessed the in vivo biocompatibility of random copolymers comprising either DMAEMA or OEGMA monomers, which can serve as biomolecule nanocarriers [
19,
20]. Chrysostomou et al. produced polyplexes of DMAEMA/OEGMA and QDMAEMA/OEGMA as non-viral gene delivery nanocarriers that displayed promising biocompatibility on breast cancer cell lines with high cell viability rates, including 4T1, MDA-MB-231, MCF-7, and T47D [
21].
Based on the functional groups of P(DMAEMA-co-OEGMA) copolymer and the anchoring motif of TA, nanogel-like nanocarriers can be created through hydrogen bonding, acid–base interactions, and hydrophobic interactions between copolymer chains and TA. This intermolecular cross-linking can lead to the formation of a network structure, which may affect the physical properties of the collecting material, such as its swelling ratio and colloidal stability. These properties can be further tailored via TA addition at different ratios. For this reason, experiments on various TA–copolymer mixing ratios were carried out to assess the impact of TA concentration on the creation and stabilization of nanogels. In this study, homogeneous cloudy solutions of different turbidity were obtained after aliquots of 10% (
w/
v) and 20% (
w/
v) TA aqueous solutions were injected into the polymer aqueous solutions under vigorous stirring (900 rpm). Nanocarrier 1 refers to the mixture including 10%
w/
v TA, while Nanocarrier 2 refers to the one containing 20%
w/
v TA. Higher turbidity was detected in Nanocarrier 2 as a result of the augmented molar mass of the TA biopolymer cross-linker. Moreover, the turbidity was evidence of strong supramolecular bonding between the polymer aggregates and TA [
22]. It should be noted that the TA contents of 10% and 20%
w/
v were selected based on preliminary screening studies, as these ratios provided stable and reproducible nanocarrier formation while avoiding the insufficient physical cross-linking at lower TA contents or aggregation with colloidal instability over time at higher TA concentrations. Nonetheless, lower-speed stirring trials revealed heterogeneous solutions comprising formulations that subsequently sedimented, thus confirming the effect of stirring on nanogel formation. These trials, which were carried out as part of the experimental design to assess the optimal compounding conditions, are not included in the study that is being presented. The suggested interaction mechanism for the TA-based nanocarriers is depicted in
Scheme 1.
ATR-FTIR measurements were carried out to confirm the non-covalent cross-linking interactions between the biocompatible copolymer and TA (
Figure 1). The broad vibration at 3070–2846 cm
−1 is potentially attributed to hydrogen bonding between the phenolic hydroxyl groups of tannic acid and the tertiary amine groups of the DMAEMA segments and to possible electrostatic interactions between protonated DMAEMA and deprotonated TA. The remaining chemical groups in the fingerprint region are associated with the P(DMAEMA-co-OEGMA) copolymer. In particular, the strong vibration of a carbonyl moiety (C–O) is observed at 1728 cm
−1, whereas the stretching vibrations of a tertiary amine group (–N(CH
3)
2) are observed at 2821 and 2769 cm
−1. At 1459 cm
−1, the ether group (C-O-C) of the OEGMA segment is observed. The absence of new peaks or disappearance of characteristic ones confirms that nanocarrier formation proceeds via physical cross-linking rather than covalent bond formation.
Our previous research on the self-assembly characteristics of P(DMAEMA-co-OEGMA) copolymers highlighted that temperature fluctuations, elevated salinity, and variations in pH of the surrounding environment can promote further aggregation and conformational state changes [
17]. The homopolymer DMAEMA is a weak polyelectrolyte with pKa = 7.4 and LCST~50 °C (lower critical solution temperature point) constituted by a tertiary amine functional group, which is ionization-prone. The tertiary amino groups of the DMAEMA segments that either intermolecularly bond with the hydroxyl groups of TA or do not (i.e., remain as free dimethyl amino groups [
15,
17]) are responsible for the sensitivity of the TA-based nanocarriers to temperature and pH. Acknowledging that the polymers made of DMAEMA segments are expected to exhibit different self-assembly behavior in response to stimuli, light scattering techniques have been utilized to thoroughly investigate the nanocarriers produced by the non-covalent self-assembly of P(DMAEMA-co-OEGMA) copolymer and TA.
Dynamic light scattering (DLS) studies were carried out to provide insights into the particle size distributions and to assess the effects of different stimuli upon which conformational alterations occur (e.g., heating–cooling cycle). As depicted in
Figure 2a, smaller particle sizes (R
h = 9 to 19 nm) in the case of Nanocarrier 1 were detected. Their absence at 45 °C and above, along with a significant increase in scattered intensity (I), suggested sudden changes related to structural changes in the co-assembled system and its conformation/aggregation in solution. The small-sized nanogels presumably reduced their contact with the surrounding H
2O molecules due to the amplified hydrophobicity of the system as the temperature increases, which allowed them to further aggregate with the pre-existing large ones. In the large nanoaggregates, a systematic downward transition of hydrodynamic radius (R
h) from 134 nm (at T = 25 °C) to 52 nm (at T = 55 °C) was detected. The particle size distributions (extracted from CONTIN analysis) are calculated as a function of the scattered intensity of different species in the solution, which is highly dependent on size. Accordingly, the number-weighted size distribution at T = 25 °C will be mostly represented by the small particles, while the distribution at T = 55 °C will be represented by the large ones (
Figure 2b). This was also justified by the modest total mass at ambient temperature (as evidenced by the relatively low scattered intensity I = 106 kHz of the solution), which signifies the small portion of large aggregates and/or their loose, swollen structure. The hydrophobic interactions prevailed over the polymer–water ones during the thermal treatment, thereby producing relatively narrow size distributions (PDI = 0.262). On the other hand, Nanocarrier 2 demonstrated a rather less varied particle size from T = 25 °C (R
h = 75 nm) to T = 55 °C (R
h = 58 nm) (
Figure 2d,e) with a modest change in scattered intensity, especially from T = 45 °C (I = 548 kHz) to T = 50 °C (I = 398 kHz), which is also associated with the amplified hydrophobicity of the particles and the expected tighter binding between the components.
The thermal treatment indicated that the lower critical solution temperature (LCST) point of the nanocarriers was shifted from 30 °C (for the copolymer [
17]) to 45 °C, especially in the case of Nanocarrier 1. In Nanocarrier 2, hydrogen bonding and hydrophobic interactions drove the cross-linked network assembly, removing H
2O molecules from the network and thus shielding the hydrophilic-to-hydrophobic phase transition of the nanogel during temperature increase. A similar trend was presented in the work of Costa et al. [
23]. The produced PNIPAAm-TA microgels with low TA concentration (5 wt% for neutral solutions) exhibited a shift of 3 °C to their LCST point compared to that of pure PNIPAAm microgels. In this regard, the hydrophilic character of TA also assisted the physicochemical alterations of polymer/TA complex behavior.
Yet the amphiphilic TA structures tend to be protonated/ionized at acidic/neutral conditions, respectively, due to the presence of catechol and pyrogallol moieties, further influencing the polymer/TA interactions. At alkaline conditions, the polyphenol groups are deprotonated, thus yielding unstable supramolecular TA/polymer assemblies [
16,
24]. According to DLS studies, it was revealed that both TA-based nanocarriers displayed pH-responsive characteristics, with Nanocarrier 2 exhibiting the most pronounced response to pH change (
Table 1). The neutral aqueous solution of Nanocarrier 1 comprised aggregates that scattered less (I = 106 kHz) compared to those of Nanocarrier 2 (I = 803 kHz). Furthermore, the intensity-weighted size distributions (bimodal for Nanocarrier 1 and monomodal for Nanocarrier 2) indicated the formation of loosely assembled copolymer–TA particles for Nanocarrier 1 (with R
h = 9 and 134 nm) and denser assembled particles for Nanocarrier 2 (R
h = 75 nm) (
Figure 2b,e, T = 25 °C). As far as the responsiveness to acidic and basic conditions is concerned, Nanocarrier 1 revealed a slight collapse at pH = 3, judging by the decreased size observed in this pH value, while at pH =10, the aggregation phenomena led to the formation of particles with increased mass. On the other hand, Nanocarrier 2 demonstrated a remarkable response, especially in acidic conditions. The low pH caused disaggregation phenomena leading to the breaking of aggregates and liberation of copolymer chains (possibly those with dimethylamino groups that were further intramolecularly self-folded to unimers with an average hydrodynamic radius of ca. 3 nm). When the pH was adjusted to 10, partial collapse or destabilization of the nanocarrier was observed due to further deprotonation of DMAEMA units that provoked aggregation phenomena with the formation of small and large aggregates (R
h = 4 and 101 nm), most probably loose in structure (I = 301 kHz). Overall, the detected pH-responsive behavior of TA-based nanocarriers was noticeable at pH = 10, which is above the pKa of TA, ca. ~8.5, where hydrogen bonding is anticipated not to be active [
25].
Furthermore, the presence of ethylene glycol chains contributed to the stability of the formed nanocarriers in a neutral environment without precipitation or coacervation phenomena, even 20 days after preparation. Lee et al. [
26] produced TA–hyaluronic acid hydrogels with enhanced stability as a result of the hydrogen bonding between TA and polyethylene glycol diglycidyl ether (PEGDE). The concentration of TA also affected the overall particle size distribution, especially in neutral conditions, where the compounding phase took place [
23]. The higher the TA molar ratio, the higher the physical cross-linking density of the network was observed. In the case of Nanocarrier 1, rather polydisperse (PDI = 0.33) nanogel-type nanoaggregates with two different-sized particle populations (R
h = 9 and 134 nm) were observed, probably as a result of the insufficient quantity of cross-linker. Consequently, the cross-linker was not able to be efficiently distributed throughout the reaction volume during the mixing process. On the other hand, the TA concentration in Nanocarrier 2 was adequate for the available functional moieties of P(DMAEMA-co-OEGMA) to interact. The higher cross-linking suppressed the formation of smaller yet loosely bound species (compared to the ones observed in Nanocarrier 1) and resulted in a single population with more rigid structures. Al Nakeeb et al. [
22] evaluated the effect of TA concentration on the self-assembly process of PVP-b-P(OEGMA) double-hydrophilic block copolymer. The collected bimodal intensity-weighted distributions (the results obtained from DLS) revealed aggregates of R
h = 15 nm and R
h = 300–400 nm, while the dissolution in an alkaline environment led to disassembly phenomena as a result of hydrogen bonding breakdown between TA and PVP.
Finally, the polymer–TA nanocarriers were evaluated upon consecutive titrations with NaCl salt solution, producing solutions of different ionic strengths (
Figure 2c,f). The NaCl concentration range (0.1–0.5 M) was selected to encompass physiological ionic strength (~0.15 M) and extend to supra-physiological conditions, enabling the assessment of electrostatic screening effects and nanocarrier robustness under ionic strength stress conditions. The aqueous solutions were titrated with NaCl 1 M at room temperature and pH = 7. Nanocarrier 1 demonstrated a remarkable downward trend in apparent molar mass, yet without significant particle size changes (
Figure 2c), denoting a decrease in the mass and the density of the nanocarrier. It seems that the presence of NaCl salt at increasing concentration broke down the electrostatic and hydrogen bonding interactions between TA and mainly DMAEMA basic segments of the copolymer. On the contrary, Nanocarrier 2 (
Figure 2f) showed only minor changes in the mass and size in the range of ionic strengths investigated. This could be a result of the higher ratio of TA relative to copolymer, which led to stronger bonding between the components, thus creating a more stable nanocarrier. Finally, the ionic strength studies demonstrated only a small amount of salt-induced responsiveness by both Nanocarriers, particularly at concentrations greater than those found in human blood (around 0.15 M). The negligible shifts in R
h and intensity (I) may be due to the hydrophobic polymeric network, which favors polymer–polymer interactions rather than between polymers and water molecules, which could result in swelling behavior.
3.3. Physicochemical Studies of TA-Based Nanocarriers Complexed with Ovalbumin
The hydrogen-bonded assembly of TA with various neutral polymers, including poly(N-vinylcaprolactam), poly(N-vinylpyrrolidone), poly(ethylene oxide), and PNIPAAm, has recently garnered increased attention for controlled drug/protein encapsulation/release applications [
29]. Notably, the pH-sensitivity of TA-based networks facilitates the on-demand in vivo drug/protein delivery. Among others, Kim et al. [
29] fabricated LBL films with PEO-b-PHEMA pH-responsive copolymer micelle of R
h = 192 nm for DOX (doxorubicin) accelerated release at pH = 4. The complexation process of such nanosystems with proteins relies on the intermolecular interactions between the TA moieties and biomacromolecules. In this regard, to avoid the strong hydrogen bonding between the phenolic hydroxyl groups of TA and carbonyl groups of proteins that could cause further functional modifications [
30], the OVA molecules were complexed with the nanocarriers after P(DMAEMA-co-OEGMA)/TA intramolecular self-assembly.
The complexation studies were performed between TA–copolymer nanocarriers and ovalbumin (OVA) molecules at two mixes of protein weight contents (10% wt. and 20% wt.). The complexes were produced between the negative surface charge of ovalbumin molecules (ζ = −13 ± 6 mV) and the positive charge on each nanocarrier (Nanocarrier 1: ζ = +6.7 ± 5.56 mV and Nanocarrier 2: ζ = +20.1 ± 2.95 mV as determined by electrophoretic light scattering, ELS). The physicochemical characteristics of the TA-based copolymer nanocarriers complexed with OVA molecules (
Table 2) revealed major differences between the nanocarriers. The complexes with Nanocarrier 1 displayed rather similar mass and bimodal particle size distribution with some heterogeneity. Given the fact that the Nanocarrier 1 formulation presented two different size distributions, the complexation with OVA molecules led to the creation of either small nanocomplexes (R
h = 3–4 nm) or free uncomplexed nanocarriers and of large-size complexes (R
h = 115–118 nm). Moreover, the smaller-scale species cannot be assigned to free OVA self-folding protein chains, since the native hydrodynamic radius of OVA molecules is lower in aqueous solutions (with/without salt). On the other hand, OVA complexation (10% wt.) with Nanocarrier 2 (Nanocarrier 2-10) revealed a rather homogenous aqueous solution with monomodal size distribution of presumably compact nanocomplexes with enhanced mass (I = 1274 kHz) compared to the parent nanocarrier. On the contrary, Nanocarrier 2-20 complexation with OVA resulted in a trimodal size distribution with potentially small complexes or uncomplexed nanocarriers (R
h = 2 and 5 nm) and large-sized ones (R
h = 117 nm). Moreover, the negligible differentiation among the surface charges of OVA/nanocarrier complexes highlighted the formation of potentially stable aqueous solutions.
The thermal treatment of TA-based nanocarriers complexed with OVA showed the absence of thermal responsiveness, further corroborating the strong complexation of the components driven by electrostatic interactions (
Figure S2). Eventually, the temperature-stable nanocarriers could protect the protein molecules from denaturation and maintain their biological functionalities upon delivery.
Studies on the function of solution ionic strength were subsequently conducted to examine the response of complexes after consecutive salt additions, comparable to those in human blood (~0.15 M) and above. For Nanocarrier 1/OVA complexes, a moderate increase in scattered intensity and hydrodynamic radius was detected, originating from the salting-out effects that provoke aggregation phenomena. Specifically, a slight increase in both parameters was detected after the first salt addition (C
NaCl ~ 0.1 M) in the case of Nanocarrier 1-10 (
Figure 4a), while an upward trend was observed for Nanocarrier 1-20 (
Figure 4b). The most intense growth was located from 0.2 M to 0.5 M, yet at a higher concentration than that of human blood. Conversely, the Nanocarrier 2-10 complexes (
Figure 4c) showed a significant decrease in scattered intensity following the second salt addition (roughly at 0.1 M NaCl) but displayed rather constant mass to further increases in solution ionic strength. Size (R
h) was also decreased, suggesting partial complex collapse, followed by the emergence of small-size complexes from 0.1 M to 0.43 M with R
h = 8–11 nm. The formation of these small-nanocarrier/OVA complexes could be ascribed either to the weakening of the interactions between the components or to the screening of the electrostatic interactions that cause partial destabilization/collapse and reorganization of the physically cross-linked network. Finally, Nanocarrier 2-20 showed an overall upward tendency. The apparent mass was reduced after the first salt addition (decrease in intensity), potentially due to the weakening of electrostatic interactions, but followed a moderate growth from C
NaCl ~ 0.2 M (I = 42 kHz) and onwards (I = 62 kHz, C
NaCl ~ 0.5 M) (
Figure 4d).
Stability studies of the nanocarrier/OVA complexes over storage and upon dilution with different serum concentrations (FBS/PBS) were also conducted to assess the robustness of these systems. Nanocarrier 1/OVA complexes were detected with rather amplified kinetic stability during a storage period of 20 days at ambient conditions (
Figure 5). On the other hand, Nanocarrier 2/OVA complexes exhibited a systematic collapse accompanied by disaggregation phenomena, thus rendering these complex systems unstable over time. Notably, Nanocarrier 2-10 disintegrated into two populations after the 10th day.
Different FBS:PBS ratios were employed to simulate protein-rich and protein-diluted biological environments to evaluate the stability of the nanocarrier/OVA complexes under varying serum concentrations. The trimodal size distribution revealed by the DLS data illustrates the heterogeneity of the FBS medium utilized as a blood simulation environment for assessing the biological stability and compatibility of the nanocarrier/OVA complexes. The peaks for 1:10 FBS/PBS mixtures were about 4 nm, 12 nm, and 73 nm, whereas the peaks for 1:2 FBS/PBS mixtures were around 3 nm, 13 nm, and 70 nm. The smaller species potentially correspond to single proteins, while the larger species were thought to belong to protein clusters/aggregates. These results indicated that the dilution with PBS buffer had no discernible effects. According to the size distributions obtained at T = 25 °C (
Figure 6), (
Tables S1 and S2), there were no appreciable increases in the sizes of the existing nanocarrier populations when comparing the initial size distributions of the nanocarrier/OVA complexes with the ones obtained after mixing with FBS/PBS solutions. Consequently, it can be claimed that in both FBS solutions (1:1
v/
v and 1:10
v/
v with PBS), there were no significant interactions between the complexes and serum proteins. Furthermore, the interactions at simulated human temperature (T = 37 °C) did not exhibit remarkable differences regarding the particle size distribution upon interaction with serum proteins. This behavior should be attributed to the presence of oligoethylene oxide-type OEGMA segments, side chains that shield the nanostructures in aqueous media.
Overall, Nanocarrier 1/OVA complexes displayed heterogeneous mass and bimodal particle size distribution, leading to the formation of small nanocomplexes or large-scale ones. In contrast, Nanocarrier 2 exhibited monomodal or trimodal size distributions, indicating different complexation structures, especially at zero time (i.e., immediately after mixing). Salinity alterations revealed moderate changes in scattered intensity and hydrodynamic radius, with Nanocarrier 1 complexes showing aggregation at higher salt concentrations, while Nanocarrier 2 complexes exhibited partial collapse and reorganization of the physically cross-linked network due to electrostatic screening, rather than complete disassembly. These findings suggest the importance of electrostatic interactions in driving complexation and highlight the potential of temperature-stable nanocarriers for protein delivery applications.
Colloidal stability was verified only in the case of Nanocarrier 1/OVA complexes, where they did not significantly alter as far as their particle size and mass are concerned. The complex systems potentially reached a dynamic equilibrium despite the solution heterogeneity, contributing to their potential application as nanocarriers for negatively charged proteins. The detected stability could be ascribed to the presence of OEGMA segments, which shield the nanocarriers with lengthy side chains of hydrophilic ethylene oxide units. Furthermore, the obtained surface charges of the OVA/nanocarrier complexes were within the desired range of zeta potentials for maintaining the stability of colloidal systems stabilized through a combination of steric and electrostatic interactions [
31]. However, the high positive surface charge of the nanocarrier/OVA complexes prepared in the current study could be a disadvantage in terms of immune recognition, macrophage uptake and protein binding [
32]. In order to improve biocompatibility while maintaining colloidal stability, future designs could modulate the surface charge by adjusting the copolymer composition or architecture, such as by increasing OEGMA content, adding alternative OEGMA segments with varying lengths of ethylene oxide side chains, adding PEG-based shielding layers, or utilizing zwitterions for partial interaction with DMAEMA segments before physical cross-linking. Aquilera et al. [
33] designed TA nanoparticles (NPs) coated with PEG and a recombinant protein A (rPA) with a PEG-binding domain that facilitates the binding of the antibody in the appropriate orientation. The TA/PEG NPs displayed an average R
h = 330 nm and ζ = −21 mV, which is identical to the surface charge of the naked TA, indicating the formation of colloidal stable antibody-based nanocarriers with a size relevant to the molecular weight of the polymer. In spite of having a high positive surface charge, Nanocarrier 2/OVA complexes proved unstable, judging from the disintegration phenomena. The reduced stability of the Nanocarrier 2/OVA complexes may be attributed to the high tannic acid content, which promoted heterogeneous yet dense assemblies with limited structural adaptability of the polymeric network. This structural rigidity (dense hydrogen bonding clusters, TA-TA domains and complexed OVA molecules) also led to slow structural relaxation and structural reorganization during prolonged storage. Thus, these behaviors suggested that an optimal balance between TA content, electrostatic interactions and hydrophobic stabilization is required to achieve long-term stability. To conclude, it should be noted that the physicochemical studies upon complexation with serum proteins (FBS/PBS) verified negligible interactions with serum proteins and minimal structural changes. The absence of significant size increase or aggregation phenomena, either at physiological conditions (25 °C) or at human simulated temperature (37 °C), in the presence of serum proteins, suggested limited protein absorption, which may help to preserve the colloidal integrity upon exposure to biological fluids. This behavior is commonly associated with reduced optonization and better biodistribution profiles in vivo.