Specific Characteristics of Numerical Simulation of Mechatronic Systems with PWM-Controlled Drives
Abstract
:1. Introduction
2. Problem Statement
- Calculate the function (6) of intersections at the trial step:
- Numerically calculate the increment of function (5) at the current i trial step:
- Determine a predicate for the presence of an event of a given type (increase, decrease, both) at the current trial step. For an increase, the predicate is defined as:For a decrease, the predicate is defined as:
- Calculate the upper limit of the step at the k+1 trial iteration of the integration methodThe step correction is performed based on considerations of gradual approach to the intersection point on the left and conjugation of the predicted step with the integration methods used.
- If the integration step at the next trial step satisfies the calculated upper constraint and exceeds the minimum specified integration step, then the integration method stops executing trial steps and performs the accepted step, provided that the specified accuracy in the dynamic and algebraic state variables is satisfied. If the specified accuracy is not met, the algorithm performs a trial integration step with the calculated limitations.
3. Testing the Detection Algorithm
4. Cross-Verification of the Intersection Detection Algorithm
5. A Complex Electric Drive Model
6. Experimental Verification of the Electric Drive Model
- Inverter model;
- Electric motor model;
- Mechanical transmission model.
- No-load test:
- An unloaded motor controlled by rotor position sensor (RPS), with a nominal power supply (54.5 V), accelerated to real idle speed.
- The motor phase speed and current were measured.
- Similar conditions were simulated in SimInTech and the modelling results were compared with the experiment.
- Static load test:
- The RPS controlled motor was loaded to its nominal value using a load machine, with a nominal power supply (54.5 V).
- The motor phase speed and current were measured.
- Similar conditions were modelled in SimInTech and the modelling results were compared with the experiment.
- At the second stage, the mechanical transmission model was verified. The motor was connected to the mechanical transmission of the electric drive, and the dynamic impact response experiment was performed:
- The inverter was powered with a voltage of 54.5 V.
- A torque command was issued to an RPS-controlled motor in the form of a bipolar square wave of maximum amplitude of various frequencies.
- The position of the output rod of the electric drive and the inverter shunt current were measured.
- Similar conditions were simulated in SimInTech and the modelling results were compared with the experiment.
7. Conclusions
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Parameter | ISMA 2007 | SimInTech Reference | SimInTech without Detection | SimInTech with Intersection Refinement | SimInTech with Intersection Refinement and Specification of Step for Discrete Blocks |
---|---|---|---|---|---|
Integration method | STEKS | ARK32v1 | |||
Number of function calls | 6425 | 3028 | 2195 | 1630 | 1865 |
Number of integration steps | 1285 | 1109 | 479 | 330 | 377 |
Number of trial steps | n/a | 169 | 202 | 22 | 22 |
Standard deviation | n/a | 0 | 0.03011187 | 0.015199124 | 0.0000393341 |
Method | Euler | ARK21 with Detection | SimInTech without Detection |
---|---|---|---|
Position at the end of the modelling | 0.00999914934636218 | 0.0100026831685805 | 0.0100020459415512 |
4,530,403 | 1,701,481 | 1,133,284 | |
, s | 60.7 | 18.29 | 11.98 |
Parameter | Value |
---|---|
Winding resistance | 0.3 ohm |
Winding inductance | 0.00027 H |
Rotor flux linkage | 0.0137 Wb |
Number of pole pairs | 2 |
Moment of inertia | 4.45 × 10 −6 kg m2 |
Parameter | Value |
---|---|
Friction coefficient on the motor shaft | 0.00001 |
Motor—gearbox backlash | 0.013 (rad) |
Gearbox moment of inertia | 0.00000276 kg m2 |
Gearbox transmission ratio | 3.3 |
Gearbox—ball screw backlash | 0.0063 |
Ball screw moment of inertia | 0.00000914 kg m2 |
Ball screw transmission ratio | 1 571 |
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Achitaev, A.; Timofeev, K.; Suslov, K.; Kalachev, Y.; Shornikov, Y. Specific Characteristics of Numerical Simulation of Mechatronic Systems with PWM-Controlled Drives. Modelling 2024, 5, 1375-1394. https://doi.org/10.3390/modelling5040071
Achitaev A, Timofeev K, Suslov K, Kalachev Y, Shornikov Y. Specific Characteristics of Numerical Simulation of Mechatronic Systems with PWM-Controlled Drives. Modelling. 2024; 5(4):1375-1394. https://doi.org/10.3390/modelling5040071
Chicago/Turabian StyleAchitaev, Andrey, Konstantin Timofeev, Konstantin Suslov, Yuri Kalachev, and Yuri Shornikov. 2024. "Specific Characteristics of Numerical Simulation of Mechatronic Systems with PWM-Controlled Drives" Modelling 5, no. 4: 1375-1394. https://doi.org/10.3390/modelling5040071
APA StyleAchitaev, A., Timofeev, K., Suslov, K., Kalachev, Y., & Shornikov, Y. (2024). Specific Characteristics of Numerical Simulation of Mechatronic Systems with PWM-Controlled Drives. Modelling, 5(4), 1375-1394. https://doi.org/10.3390/modelling5040071