Development of a Powered Four-Bar Prosthetic Hip Joint Prototype
Abstract
1. Introduction
2. Materials and Methods
2.1. Design Requirements
- Ideally, the powered hip allows a hip-level amputee to walk with similar kinematics and kinetics as a transfemoral amputee. The Össur Power Knee 2 DC motor provides up to a 96 N-m torque, 300°/s angular velocity, and 503 W power. These motor specifications can achieve transfemoral amputee gait performance [27,56,66].
- Device mass should not exceed 3.2 kg with the motor and battery included. The Össur Power Knee 2 (the prosthetic knee containing the actuator used in the novel powered hip) has a mass of 3.2 kg [17].
- Device length, width, and height must each be less than 17 cm in neutral position. The 75th percentile American male, in the year 2000, had a 17 cm thigh diameter [67].
- For optimal cosmesis, the powered hip prosthesis must fit inside the user’s clothing. There must also be no protrusion below the bottom surface of the pelvic socket in the sitting position (comfortable sitting).
- To assist with ground clearance, the powered hip must shorten at mid-swing. Increased ground clearance reduces fall risk.
2.2. Prosthetic Hip Joint Design
2.3. Four-Bar Linkage Optimization
2.4. Force and Finite Element Analyses
2.5. Prototype
2.6. Structural Tests
- Install the prosthetic thigh in the uniaxial mechanical loading machine with appropriate lever arms,
- Compress the hip to the 50 N stabilizing force,
- Compress the hip joint to the 1024 N settling force and hold the force for 30 s before off-loading to the 50 N stabilizing force,
- Compress the hip joint to the ductile failure ultimate test force of 3360 N and, when this peak force is reached, off-load the hip to the 50 N stabilizing force.
2.7. Walking Tests
2.7.1. Control System
2.7.2. Testing Protocol and Data Collection
3. Results
4. Discussion
- The powered hip was required to provide up to 20° extension and 130° flexion. The prototype met the extension criterion but was 30° short of meeting the flexion criterion. As an early prototype, 100° flexion would permit sitting, but further refinement could increase the flexion range.
- The powered hip met the 100 kg user criterion by passing the mechanical tests and successfully supporting walking for the 98 kg participant.
- The powered hip and chassis combined weight exceeded the 3.2 kg device criterion, with the prototype weighing 4.337 kg. However, participants mentioned that the powered hip did not feel heavy during walking due to the hip flexion-extension assistance the actuator provided. Although a lighter prosthetic mass would be ideal, the extra prototype mass did not greatly affect gait due to the powerful actuator implemented in the four-bar hip.
- The Össur Power Knee 2 DC motor provides a torque of up to 96 N-m, an angular velocity of up to 300°/s, and a power of up to 503 W, easily meeting the actuator criteria.
- The powered hip, from the posterosuperior pin and below but not including the chassis, needed to have a length, width, and height of less than 17 cm in neutral position. The respective powered hip neutral position dimensions are 11.61 cm, 13.48 cm, and 15.51 cm, which meet the size criteria.
- Cosmetic criteria were mostly met. The powered hip is anteriorly mounted, within the acceptable thigh dimensions, and does not protrude from the bottom in the sitting position. The slight anterior bulge of the powered hip can be reduced in future prototypes.
- During mid-swing, the powered hip was required to shorten to enhance toe clearance and reduce tripping risk. The powered hip shortens by 23.8 mm.
5. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Appendix A
Appendix A.1. Equations for Step 1 of Each Iteration to Optimize Powertrain Linkages
Inputs (°) 1 | Outputs (cm) | ||||||||
---|---|---|---|---|---|---|---|---|---|
>21.0 | >131.0 | >152.0 | <9.30 | <9.30 | <9.30 | >2.15 and <3.37 | <2.00 | <17.00 | ≥0.00 |
Inputs (°) 1 | Outputs (cm) | |||||||||
---|---|---|---|---|---|---|---|---|---|---|
36.5 | 109.5 | 89.1 | −39.0 | 6.1224 | 7.0854 | 8.2285 | 3.2739 | 6.0667 | 11.5240 | 1.9915 |
Appendix A.2. Equations for Step 2 of Each Iteration to Optimize Powertrain Linkages
- Starting from full extension, the hip moved through its ROM to full flexion, while maintaining static equilibrium.
- There was no pelvic tilt, pelvic obliquity, or pelvic rotation at any instance within hip ROM.
- Forces acted in the sagittal plane only.
- Motor torque was constant at its maximum 96 N-m (torque direction did not affect force and moment magnitudes (only their signs) so long as free body diagram conventions were respected).
- All motor torque was transmitted through the drive arm with force .
- Body weight was not acting on the joint. Force analysis showed that the single 96 N-m torque at full hip extension was a greater load than the greatest combined body weight and motor torque expected during walking [74].
- Individual component weights and inertial loads were neglected because they were much smaller compared to body weight and motor torque.
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Participant | Height (cm) | Weight (kg) | Age (Years) |
---|---|---|---|
1 | 180 | 95 | 29 |
2 | 178 | 95 | 45 |
3 | 175 | 98 | 26 |
Ensemble | 178 ± 3 | 96 ± 2 | 33 ± 10 |
Participant | Min Ant. Pelvic Tilt (°) | Max Ant. Pelvic Tilt (°) | Pelvic Range of Motion (°) | Max Hip Extension (°) | Max Hip Flexion (°) | Hip Range of Motion (°) | Max Knee Extension (°) | Max Knee Flexion (°) | Knee Range of Motion (°) |
---|---|---|---|---|---|---|---|---|---|
1 | 5.19 ± 1.77 | 22.14 ± 2.34 | 16.95 ± 3.32 | 7.98 ± 0.14 | 13.28 ± 0.04 | 21.26 ± 0.17 | 0.61 ± 0.43 | 47.73 ± 2.44 | 48.34 ± 2.53 |
2 | 0.43 ± 1.68 | 14.70 ± 1.22 | 14.27 ± 2.29 | 8.76 ± 0.06 | 12.21 ± 0.04 | 20.97 ± 0.09 | 1.23 ± 0.10 | 41.83 ± 2.13 | 43.06 ± 2.19 |
3 | 9.90 ± 1.23 | 22.12 ± 2.36 | 12.22 ± 1.63 | 2.71 ± 0.04 | 17.00 ± 0.08 | 19.71 ± 0.07 | 1.31 ± 0.10 | 33.58 ± 6.21 | 34.89 ± 6.26 |
Ensemble | 5.17 ± 4.22 | 19.65 ± 4.07 | 14.48 ± 3.13 | 6.48 ± 2.74 | 14. 17 ± 2.09 | 20.65 ± 0.69 | 1.05 ± 0.41 | 41.05 ± 7.08 | 42.10 ± 6.88 |
Participant | Early-Stance Double-Support Time (s) | Prosthetic Side Single-Support Time (s) | Late-Stance Double-Support Time (s) | Sound Side Single-Support Time (s) | Sound Step Length (m) | Prosthetic Step Length (m) | Cadence (steps/min) | Walking Speed (m/s) |
---|---|---|---|---|---|---|---|---|
1 | 0.42 ± 0.06 | 0.23 ± 0.03 | 0.38 ± 0.05 | 0.60 ± 0.06 | 0.43 ± 0.08 | 0.42 ± 0.04 | 77 ± 17 | 0.52 ± 0.05 |
2 | 0.46 ± 0.03 | 0.25 ± 0.03 | 0.42 ± 0.04 | 0.56 ± 0.04 | 0.45 ± 0.07 | 0.43 ± 0.04 | 73 ± 12 | 0.52 ± 0.07 |
3 | 0.63 ± 0.13 | 0.24 ± 0.04 | 0.56 ± 0.09 | 0.74 ± 0.07 | 0.41 ± 0.06 | 0.28 ± 0.05 | 59 ± 15 | 0.32 ± 0.06 |
Ensemble | 0.50 ± 0.12 | 0.24 ± 0.03 | 0.46 ± 0.10 | 0.63 ± 0.10 | 0.43 ± 0.07 | 0.38 ± 0.08 | 69 ± 17 | 0.45 ± 0.11 |
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Botros, M.; Gholizadeh, H.; Golshan, F.; Langlois, D.; Baddour, N.; Lemaire, E.D. Development of a Powered Four-Bar Prosthetic Hip Joint Prototype. Prosthesis 2025, 7, 105. https://doi.org/10.3390/prosthesis7050105
Botros M, Gholizadeh H, Golshan F, Langlois D, Baddour N, Lemaire ED. Development of a Powered Four-Bar Prosthetic Hip Joint Prototype. Prosthesis. 2025; 7(5):105. https://doi.org/10.3390/prosthesis7050105
Chicago/Turabian StyleBotros, Michael, Hossein Gholizadeh, Farshad Golshan, David Langlois, Natalie Baddour, and Edward D. Lemaire. 2025. "Development of a Powered Four-Bar Prosthetic Hip Joint Prototype" Prosthesis 7, no. 5: 105. https://doi.org/10.3390/prosthesis7050105
APA StyleBotros, M., Gholizadeh, H., Golshan, F., Langlois, D., Baddour, N., & Lemaire, E. D. (2025). Development of a Powered Four-Bar Prosthetic Hip Joint Prototype. Prosthesis, 7(5), 105. https://doi.org/10.3390/prosthesis7050105