1. Introduction
In solution, the crystal growth process is a solvent-guided molecular self-assembly process. Under the influence of driving force, the solute is in a supersaturated state, and solute molecules diffuse along the chemical point gradient to the surface of the molecular crystal [
1,
2,
3]. During this process, some solute molecules spontaneously attach to the crystal surface after passing through the detachment and dissolution layers. This process depends not only on the self-assembly behavior of solute molecules but also on the growth rates of various crystal planes. The growth behavior of crystals is particularly sensitive to supersaturation and solvent environments, and different supersaturation and solvent types can significantly affect the growth rate and morphology of crystals. However, current crystallization experimental research often relies on trial-and-error methods or uses costly and complex processes, which severely limits the development of efficient design and precise control of the crystal morphology of detonating explosives. Therefore, theoretical prediction of crystal morphology can effectively reduce the blindness and empirical dependence of crystallization experiments, thereby achieving rational design and precise control of crystal morphology. The AE model is still highly valuable for rapidly screening crystallization conditions such as solvents and temperatures, which can provide theoretical guidance for designing crystallization experiments to control the growth morphology of energetic materials crystals.
LTNR is a widely used elemental explosive. Conventional LTNR is commonly used to induce low-sensitivity substances due to its high sensitivity, low intensity, and controllable crystal morphology. It is widely used as a lead oxide mixture in tetrazene needle detonators and propellants [
4]. In addition, LTNR can be applied separately to electric detonation devices and semiconductor bridges (SCBs) [
5]. However, uneven crystal morphology and widely distributed particle size can significantly affect the thermal stability of LTNR and increase the risk of electrostatic accumulation. When predicting the crystal morphology of lead stearate, traditional crystal growth rate calculation models (such as Burton-Stevens-Frank and Step-Controlled Faceting models) greatly increase the complexity of molecular dynamics (MD) calculations due to the large size of ionic crystal and the long-time scale required. Therefore, traditional attachment energy models were also used to predict the crystal morphology of LTNR under vacuum conditions and obtain its main growth crystal planes [
6]. Meanwhile, the influence of different solvents (such as ethanol, dichloromethane, etc.) on the morphology of LTNR crystals was studied.
Figure 1a shows the structure of LTNR, highlighting the coordination bonds between O and Pb atoms.
Figure 1b shows the electrostatic potential analysis, which is commonly used to predict the sites of electrophilic and nucleophilic attacks, thereby theoretically determining the type and difficulty of chemical reactions. The unit in the electrostatic potential cube file is a.u. The distribution of electrostatic potential on the van der Waals surface of LTNR ion is revealed by coloring the electron density isosurfaces, with blue regions indicating negative values and red regions indicating positive values. The yellow spheres denote the points of maximum electrostatic potential, while the cyan spheres denote the points of minimum electrostatic potentials. Notably, the Pb atoms exhibit a positive charge, whereas the O atoms in the nitro group are negatively charged. A weak positive charge is observed in the vicinity of the carbon atom.
At present, molecular simulation techniques for predicting crystal morphology have been widely developed. Many researchers in the field of energetic materials have used different methods to simulate crystal morphology [
7,
8,
9,
10], including the Bravais-Friedel-Donnay-Harker (BFDH) rule, the periodic bond-chain theory [
11], the attachment energy model (AE) [
12,
13,
14,
15,
16], the optimized modified attachment energy model(MAE) [
8], occupancy mode [
17], Monte Carlo simulation [
18], interfacial structure analysis model [
19], spiral growth model [
19], and 2D nucleation model [
18]. Overall, molecular dynamics methods have been widely used to study the interactions between crystal surfaces and solvents. However, due to the complexity and instability of the crystallization process, there is little theoretical research on the morphology of LTNR crystals, and related studies are still challenging. The intrinsic value of LTNR lies predominantly in its applications in initiation and ignition systems. Owing to its exceptional energy density (>5 kJ/g), minimal ignition threshold (<1 mJ), and rapid detonation propagation, it serves as a critical component in primary explosives for detonators, detonating cords, and related pyrotechnic devices. Meanwhile, LTNR stands as a pivotal material in the study of energetic compounds. Advances in micro/nanoengineering and carbon-based modifications have substantially enhanced its thermal stability and safety profile. However, there has been no theoretical research on the crystal morphology during the crystallization process, which has solved the gap of LTNR crystals in the field of energetic materials.
This study mainly investigated the growth morphology of LTNR in different solvent environments. It provides some reference value for the subsequent studies. Firstly, the crystal morphology of LTNR under vacuum was predicted using three calculation methods in the morphology module: growth microscopy method, BFDH method [
20], and equilibrium microscopy method. As an exploration, the effects of different solvents on the morphology of LTNR crystals were studied by molecular dynamics simulations. The results were compared with the experimental results and further discussed.
3. Results and Discussion
3.1. Crystal Morphology of LTNR in Vacuum
The establishment of thermodynamic equilibrium constitutes an essential prerequisite for conducting meaningful molecular dynamics simulations. The system may be deemed sufficiently equilibrated upon demonstrating stabilized energetic and thermal properties, typically evidenced by potential energy and temperature oscillations confined within 5–10% of their mean values. Only upon achieving this crucial equilibrium state can subsequent trajectory analyses yield physically significant results.
Illustrated in
Figure 5 are the characteristic equilibration profiles for the ethanol (0 1 1) crystal interface system. The remarkable consistency observed in both energetic and thermal stability metrics throughout the critical 200–500 ps window not only confirms successful equilibration but also establishes the necessary thermodynamic foundation for reliable post-equilibration investigations of interfacial phenomena.
After minimizing the energy of LTNR, the AE model of the crystal morphology module was used to predict the crystal morphology and important growth crystal planes of LTNR in vacuum, combined with the CVFF force field and charge. The morphology of LTNR under vacuum conditions is shown in, and the important crystal planes involved in LTNR are listed in
Table 2. Surface area is the cross-sectional area of the crystal plane unit. Total face area is the sum of each crystal plane area. % Total face area is the surface area divided by total face area.
Eatt is the adhesion energy of the crystal plane.
It can be seen from
Table 2 that the areas of (001), (110), and (111) crystal planes are much larger than those of (201), (200), and other crystal planes. Among them, the (001) crystal plane is the largest visible surface, accounting for 23.96% of the total area. It has the greatest morphological importance. The attachment energy of the (200) crystal plane is −236.38 kcal/mol, with the highest absolute value of attachment energy. However, the proportion of the crystal plane area is 5.24%, and its growth rate may have an impact on the (001), (110), and (111) crystal planes. According to the absolute value of the attachment energy of the crystal plane, the growth rate of each crystal plane of LTNR is: (200) > (020) > (201) > (110) > (011) > (111) > (001).
To better compare the roughness of the main growth planes of LTNR crystal, the solvent contact area and
Ahkl exposure area of each
Aacc crystal plane were calculated separately. Finally, the surface roughness of the crystal was determined based on
Aacc/
Ahkl. The larger the
S value is, the greater the surface roughness will be. There will be more growth steps and knot points, and the adsorption effect between it and the solvent molecules will be stronger. The growth rate will be relatively slower. The calculation results are shown in
Table 3.
As can be seen from
Figure 6, the A
acc/A
khl values of (011) and (111) crystal planes are the highest, indicating that these two crystal planes are rougher and their surfaces have more growth steps and twisted points. There is a strong adsorption between the crystal surface and solvent molecules, and the growth rate is relatively slow. The A
acc/A
khl values of (020) and (001) crystal planes are the smallest, indicating that adsorption between them is weak and the growth rate is fast. The surfaces of LTNR and recalculated the roughness of every surface were obtained.
Figure 6 shows the molecular stacking structures of the LTNR crystal plane. The blue grid on the LTNR crystal plane represents the solvent-accessible area.
3.2. Influence of Solvents on the Morphology of LTNR Crystals
The larger the absolute value, the stronger the relative interaction and the stronger the adsorption. The solvent molecules are more difficult to attach to the surface, which inhibits the growth of the crystal on the surface and ultimately changes the morphology of the crystal. The calculation method of
Eint is shown in Formula (5). The crystal remains stationary, and the energy hardly changes. At this point,
Ecry is 0 kcal/mol, so it is omitted in
Table 4.
By analyzing the interaction energy between six different solvent systems and the important crystal planes of LTNR, it can be concluded that the interaction energy between the (201) crystal plane of LTNR and the solvent molecules is almost the highest, while the interaction energy between the (001) crystal plane is the lowest. It can be inferred that the growth of the (201) crystal plane of LTNR is easily hindered by solvents. In solvent systems, the growth rate is the slowest, and the crystal plane area is the largest. However, the resistance of the (001) crystal plane is relatively small, and the growth rate of this crystal plane is relatively fast. In this system, the crystal plane tends to disappear.
The modified attachment energies of LTNR for various important crystal planes in the presence of six different solvent molecules are listed in
Table 5 and
Table 6. Based on the calculated modified attachment energy through
Table 2 and the formulas 1–5, the crystal habits in different solvent systems were calculated.
In the experimental data of LTNR, the crystal morphology under water is shown in
Figure 7, which is in agreement with our theoretical prediction. While demonstrating a high degree of structural similarity, the current findings remain limited by the absence of experimental validation across additional solvent systems.
3.3. Influence of Temperature on the Morphology of LTNR Crystals
Table 7 shows the crystal morphology of LTNR at different temperatures. In the low-temperature range (273–323 K), the (201) plane exhibits a high S% (58.1%~80.83%) even though its
Eatt remains relatively higher than other planes, as kinetic advantages (such as high growth rate or low surface energy) dominate the morphological evolution. In the high-temperature critical region (348 K), the lowest
Eatt (3.27) triggers absolute dominant growth (93.97%) on this plane, possibly corresponding to dynamic desorption or interface reconstruction of the solvent. During the cooling and equilibrium stage (373 K), the growth mechanism shifts from kinetic dominance to thermodynamic equilibrium dominance, resembling the system’s tendency toward equilibrium after cooling. The rebound of
Eatt (11.34) leads to a decline in S%, suggesting that thermodynamic equilibrium begins to suppress extreme kinetic-driven growth.
Temperature also has a significant impact on the crystallization of energetic materials. In common systems, as the temperature increases, solubility rises, and adsorption energy decreases, indicating that solvent molecules may desorb from the surface, leading to a sharp increase in growth rate. At lower temperatures, crystal growth is relatively slow, making it easier to obtain larger crystals experimentally. The crystallization process is a dynamic competition of adsorption. In
Table 8, the dominant growth of the (201) plane may originate from the formation of a weak and reversible adsorption layer of solvent molecules on its surface, facilitating desorption at high temperatures, while strong adsorption on other planes (e.g., the (200) plane with negative
Eatt values) results in continuous inhibition. The high temperature increases the thermal motion of the solvent molecule and weakens its ordered adsorption on the crystal plane. The positive value of
Eatt decreases with the increase in temperature, thereby reducing the growth barrier. The gradual decrease of
Eatt with increasing temperature suggests that the high temperature attenuates the adsorption inhibition of the solvent on the plane and significantly enhances its growth rate. However, at 373 K,
Eatt rebounds to 11.34, corresponding to a decrease in S% to 80.82%, which may be related to the change in solvent structure or solubility inversion at high temperatures.
3.4. Investigate the Adsorption Interactions Between Solvents and Crystal Surfaces
The Radial Distribution Function (RDF) is defined as the ratio of the density of the counted atoms within the shell layer at a distance r from the reference atom relative to the average density of the counted atoms in the whole simulation box, and it reflects the type of interaction to some extent [
34,
35,
36].
There are two forms of interaction between solvent molecules on the (h l k) crystal plane, The short-range interactions between molecules are further divided into hydrogen bonding forces and van der Waals forces. The radial distribution function (RDF) exhibits distinct interaction regimes: short-range peaks at r < 2.5 Å and medium-range peaks at 3 Å ≤ r < 5 Å. Interactions at r > 5 Å demonstrate characteristic long-range electrostatic forces. Generally speaking, the first peak of the radial distribution function represents the binding strength between the first nearest neighbor atoms. The sharper the peak shape, the stronger the interaction force. The number density of atoms within this radius range is much higher than the average density, and the binding strength between the central atom and the nearest neighbor atom is also relatively high. Calculate the radial distribution function using O atoms, N atoms in different (h l k) crystal planes of LTNR and H atoms in the ethanol system.
From the radial distribution function (RDF) analysis in
Figure 8a, peaks in the range of 1.67–1.95 Å are observed for the (020), (200), (111), (001), (201), (011), and (110) crystal faces. The peak intensities follow the hierarchy: (111) > (001) > (020) > (200) > (201) > (011) > (110). Given that hydrogen bonding interactions occur within 2.5 Å and van der Waals interactions within 3–5 Å, these results confirm the presence of hydrogen bonds between N and H atoms across all seven crystal facet systems.
Figure 8b indicates that the ethanol density on the (110) crystal plane surface reaches a maximum value of approximately 790 g/L at 25 Å. As the distance along the z-axis increases, the concentration gradually decreases. The main reason for the higher concentration of ethanol molecules near the crystal plane is that there are small concave areas on the plane. Small molecules embed in these concave areas, thus generating a stronger interaction of solvents on LTNR surface.
The diffusion coefficient (D) serves as a critical parameter for quantifying molecular diffusion capabilities. Derived from the Einstein diffusion equation via linear fitting of mean square displacement (MSD) data, D reveals how crystal facet structures modulate solvent diffusion behavior—thereby governing solvent-crystal interactions [
37,
38]. Analysis of MD simulation trajectories through MSD quantification elucidates solvent diffusion’s role in crystal morphology evolution. As shown in
Figure 9, ethanol solvent exhibits facet-dependent diffusion across crystal systems. The extracted diffusion coefficients follow the hierarchy: (011) > (110) > (111) > (201) > (200) > (020) > (001). The diffusion coefficient of the (001) crystal plane is small, making it difficult for solvent molecules to leave the crystal plane and resulting in high adsorption energy. Solvent molecules are more difficult to adhere to the surface, which inhibits the crystal growth of the crystal plane.