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Review

Research and Application of CO2 Fire Prevention Mechanism and Key Technologies in Mines: A Review

1
School of Safety Science and Engineering, Xi’an University of Science and Technology, Xi’an 710054, China
2
Key Laboratory of Western Mine Mining and Disaster Prevention and Control, Ministry of Education, Xi’an 710054, China
3
National Mine Emergency Rescue (Xi’an) Research Center, Xi’an 710054, China
*
Authors to whom correspondence should be addressed.
Fire 2024, 7(10), 353; https://doi.org/10.3390/fire7100353
Submission received: 13 September 2024 / Revised: 28 September 2024 / Accepted: 1 October 2024 / Published: 4 October 2024

Abstract

:
Spontaneous coal combustion adversely affects coal mine safety and restricts safe, efficient, and green coal mining. Inert gas fire prevention and extinguishing technology is a widely used fire prevention and extinguishing method in coal mines. CO2 is often used as the primary raw material for inert gas fire prevention and extinguishing, owing to its good inerting and cooling characteristics. However, the lack of data on the physical and chemical properties and fire extinguishing mechanism of CO2 by field personnel has limited the efficient application of CO2 in coal mine fire prevention and extinguishing. To explore the practical application effects of CO2 fire prevention and extinguishing technology on coal mine sites, this paper summarised and analysed the research and development status of CO2 fire prevention and extinguishing technology and expounded the physical and chemical properties, phase characteristics, and fire prevention and extinguishing mechanisms of CO2. The CO2 pipeline, CO2 pipeline intelligent monitoring and control system, CO2 inerting mechanism, and comprehensive gas fire prevention and extinguishing technology are summarised and discussed. This study provides a systematic theoretical basis for the field application of CO2 fire prevention and extinguishing technology.

1. Introduction

Coal remains one of the most important fossil fuels used in power engineering, metallurgy, the chemical industry, and other fields. Coal accounts for 68.8% and 57.7% of primary energy production and consumption structures, respectively. Coal is expected to remain the primary energy source in China for a long time [1,2]. The spontaneous combustion of coal seams is China’s main coal seam mining. Spontaneous combustion fires account for 85–90% of mine fires [3,4]. Spontaneous coal combustion affects various countries, including Germany, the United States, Australia, South Africa, Poland, the Czech Republic, India, Pakistan, and Indonesia. This problem has long plagued the global coal industry. In Germany, the Ruhr industrial area suffers from approximately 10 mine fires caused by the annual spontaneous coal combustion. In India, spontaneous coal combustion fires account for 75% of all coalfield fires, and the fire situation in the Jharia Coalfield is particularly severe [5,6]. Spontaneous coal combustion disasters are prone to occur during coal mining, transportation, storage, and other production processes, resulting in a large waste of resources and a serious threat to the safety of workers [7,8]. Complete fire prevention and extinguishing technology systems have been developed [9]. Common prevention and control measures for spontaneous coal combustion mainly include grouting [10], pressure injection of inert gas [11], spraying inhibitor [12], and gel injection [13]. The key to inert gas fire prevention and extinguishing technology is controlling the oxygen level in the fire area [14,15]. Compared with other fire prevention and extinguishing technologies, this technology has the advantages of fast fire extinguishing speed, no pollution, and fast production recovery; therefore, it is a comprehensive fire prevention and extinguishing measure used in mines [16].
Inert gas is used in mine fire prevention and extinguishing because of its good performance, and the technical methods for fire prevention and extinguishing are relatively mature [17]. As an inert gas fire-extinguishing material, CO2 has been widely used in various fire prevention and control [18]. In the prevention and control of mine fires, CO2 can reach fire source locations that are difficult to reach using solid fire extinguishing materials such as mud or colloids. Simultaneously, CO2 does not react with coal to produce flammable and explosive gases such as water at high temperatures. Compared with other fire prevention and extinguishing technologies, CO2 has significant advantages in terms of cooling effect, asphyxiation, environmental protection, economy, and rapid production recovery [19]. Given the advantages of CO2 fire prevention measures, CO2 technology has been used in coal seam fire prevention and control in some mining areas worldwide and has achieved positive results.
This review summarises the history of CO2 fire prevention and extinguishing technology development through a literature review and discusses the CO2 fire prevention and extinguishing mechanisms, process parameters, prevention and control technology equipment, and on-site practical application effects. Based on the available data and existing problems, the development trends of CO2 transmission pipelines, actual cooling effect monitoring, CO2 inerting mechanisms, and composite gas fire prevention and extinguishing technology are summarised to provide a reference for on-site fire prevention and extinguishing work and theoretical research on fire prevention and extinguishing technology.

2. History of CO2 Fire Prevention Technology Development

2.1. Sources of CO2

By 2023, global CO2 emissions will increase to 37.4 billion tons (1.1%), most originating from fossil fuel burning during industrial processes and transportation [20]. Thermal power plants and coal chemical enterprises are the primary fossil-fuel combustion sources. Attempts have been made to capture and purify CO2 in the exhaust gas produced by combustion to provide high-purity CO2. The comprehensive utilisation of CO2 has a positive effect on the unification of environmental, economic, and social benefits [21]. The carbon cycle of a coal mine is illustrated in Figure 1.

2.2. History of CO2 Fire Extinguishing Technology Development

CO2 has a long history and wide application in fire prevention and extin0guishing. In the early 19th century, researchers began exploring the use of compressed gas for fire extinguishing. In 1816, British Captain Manby invented a barrel fire extinguisher, laying the foundation for developing fire extinguishers. Meanwhile, the French doctor Gallier innovated a portable chemical fire extinguisher. In 1905, the Russian Professor Laurent invented a foam-extinguishing agent, and, in 1909, Davidson in New York used CO2 to squeeze carbon tetrachloride out and extinguish the fire. Since then, various small CO2 fire extinguishers have been developed. For example, in 1929, the United States government promulgated the first CO2 fire extinguishing system standard, marking the entry of CO2 fire extinguishing agents for large-scale use. Later, Japan developed its first CO2 fire extinguishing system in 1933. The application of CO2 fire extinguishing systems in China began in the 1950s and was mainly used in the shipbuilding industry by the end of the 1970s. Currently, CO2 gas fire-extinguishing technology is used in many fields. The history of CO2 fire extinguishing technology development is shown in Figure 2.

2.3. Coal Mine CO2 Fire Prevention Technology

CO2 fire prevention and extinguishing technology is one of the main methods for mine inert gas fire prevention and extinguishing. Inert gases used in mine fire prevention and extinguishing include CO2, N2, and gases produced by combustion (such as furnace smoke) [23]. In 1851, the first use of inert gas to extinguish coal mine fires was furnace smoke to extinguish a large area of fire in the Clackmanan coal mine in Scotland. In the first half of the 20th century, inert gas fire prevention and extinguishing technology gradually became common in the United States, Poland, and other countries as the main measures for mine fire prevention and extinguishing [24]. In 1949, the Doubravave coal mine in the Czech Republic first used N2 to extinguish fires [25]. In the following 10 years, N2 was used to prevent and control mine fires in countries such as West Germany, the former Soviet Union, France, and Poland, and satisfactory fire prevention and extinguishing effects were achieved [26,27]. In the 1960s, Qi, an academician at the Chinese Academy of Engineering, attempted to inject furnace smoke into underground fire areas to control fires. This began research on inert gas fire prevention and extinguishing technology in China [28]. After 1980, China’s Chongqing Tianfu Mining Bureau and Liaoning Fushun Mining Bureau attempted to inject N2 to prevent spontaneous coal seam combustion [29,30] and successfully applied it to the Fushun Longfeng Mine and Yanzhou Xinglongzhuang Mine and achieved a good fire extinguishing effect. Since 2000, N2 injection fire prevention and extinguishing technology has gradually matured and is widely used in mines with spontaneous combustion risks worldwide. In addition, Poland developed a GAG system device in 1970, which has been applied to many coal mine fires and tests in Australia, the United States, and New Zealand, among other countries. Górnicze Aparaty Gaśnicze (GAG) uses military jet engines to produce high-humidity inert gases (a mixture of mainly CO2, N2, and water vapour) to reduce the oxygen concentration in the fire zone, thereby preventing and controlling mine fires [31,32]. The Queensland Mine Rescue Service (QMRS) and Commonwealth Scientific and Industrial Research Organisation (CSIRO) jointly developed a GAG device and applied it to mines, such as the Loveridge mine in West Virginia, the Pinnacle mine in West Virginia, the Loveridge mine in West Virginia, and the Pike River mine in New Zealand, and successfully extinguished mine fires [33,34,35]. In the late 1970s, China developed a fuel-inert gas fire-extinguishing technology that uses kerosene, removes oxygen by combustion, and produces inert gases, such as CO2 and N2, to extinguish the fire. Simultaneously, five specifications of DQ and YZD products were studied, DQ series has DQ-150, DQ-500 and DQ-1000 types, YZD series includes YZD-20/700 and YZD-20/5000 types, among which DQ series is mainly used in roadways and other disaster areas with small resistance. YZD series is mainly used in pressure injection fire prevention and extinguishing in goaf and other areas, field practices were carried out in the Xujiagou and Datong Dadougou coal mines in Henan Province, and a good fire extinguishing effect was achieved [36,37].
CO2 mainly originates from industrial waste liquids and waste gas. It has the advantages of remarkable cooling and fire extinguishing effects, wide use range, short fire extinguishing cycle, safety and environmental protection, and low equipment purchase and maintenance cost [38]. Therefore, this fire extinguishing technology and equipment has good economic, social, and environmental benefits and long-term development prospects. In the 1890s, the Sandwell Park and Abram coal mines in the United Kingdom used CO2 to extinguish underground fires [39]. The Westfield, Smith, and Brumaugh Bureaus of Mines used CO2 to extinguish the fire that broke out at the Valier mine in the United States in 1949 and successfully extinguished the fire by injecting CO2 gas and liquid CO2 into the fire area [40]. In 1957, CO2 in the form of dry ice in the Penokee mine successfully extinguished a mine fire. In 1959, a fire broke out at the Koehler mine in the United States, and liquid CO2 and dry ice were used to extinguish and successfully control the fire [41]. As a large coal-producing country, China began using CO2 gas fire prevention technology after 2000. In 2003, the Yanzhou Nantun Coal Mine transported CO2 gas to the working face through an underground pipeline to conduct fire extinguishing work. In 2003, Tianzhu Coal Mine successfully injected CO2 into 3214 working faces to extinguish the fire. Subsequently, working faces with the hidden dangers of spontaneous combustion gradually began to use CO2 as an inert gas for fire prevention and control in the goaf [42]. With the in-depth study and many practical applications of inert gas fire prevention and extinguishing technology, the production equipment and processes of CO2 fire prevention and extinguishing technology have made significant breakthroughs, laying a solid foundation for developing CO2 fire prevention and extinguishing technology. At the beginning of the 21st century, with the development of liquid CO2 transportation technology, large-flow pipeline transportation of liquid CO2 began to appear. Recently, attempts have been made to prevent and extinguish mine CO2 fires. The Qingshuiying, Yangchangwan, Dongrong No.2, and Huashan coal mines have achieved good results in CO2 prevention and control of the spontaneous combustion of coal seams and goaves.

3. Physicochemical Properties of CO2 and Fire Prevention Mechanism

3.1. Physicochemical Properties and Phase Characteristics of CO2

3.1.1. Physical and Chemical Properties of CO2

In nature, CO2 accounts for 0.03–0.04% of atmospheric volume [43] and is primarily produced by the combustion of carbon-containing substances and animal metabolism. CO2 is a colourless, slightly sour, chemically stable, inert gas at room temperature and atmospheric pressure. It does not react with other substances but can react with strong reducing agents at extremely high temperatures. In addition, from a combustion perspective, CO2 itself cannot burn and does not support combustion; therefore, CO2 is widely used as a fire-extinguishing agent in various fields [44]. The physical parameters of CO2 are listed in Table 1.

3.1.2. Phase Characteristics of CO2

CO2 has three characteristic points: critical point (31.3 °C, 7.38 MPa), triple point (−56.6 °C, 0.52 MPa), and freezing point (−78.5 °C, 0.10 MPa). The three feature points divide CO2 into four forms: gas, liquid, solid, and supercritical, at different pressures and temperatures, as shown in Figure 3. The line between the triple and critical points is the CO2 saturation line. The three states of CO2—liquid, gas, and solid—are in equilibrium at the triple point, whereas the gas and liquid properties at the critical point are very similar. The interface between the two phases disappears and becomes a phase [46]. This indicates that the critical point is gas–liquid two-phase mixed CO2 is at a critical point. When in a supercritical state, CO2 has the characteristics of both liquid and gaseous phases; that is, its density is close to that of a liquid, but it has the viscosity, diffusivity, and fluidity of a gas, which is often used in long-distance CO2 pipeline transportation. When the pressure reaches a certain value and the temperature exceeds −56.6 °C, CO2 transforms from gas to liquid. When the temperature is lower than −56.6 °C and the pressure is higher than 0.52 MPa, CO2 will transform from liquid to solid. When the pressure is below 0.52 MPa and the temperature reaches a certain value, solid CO2 is directly sublimated to the gaseous state [47]. There are three forms of CO2 pipeline transport: gaseous, liquid, and supercritical [48].

3.2. Mechanism Underlying CO2 Fire Prevention

Researchers have also investigated the mechanism by which CO2 inhibits spontaneous coal combustion. The adsorption characteristics of CO2, the effects of CO2 on the gas and heat production of coal oxidation, the effects of CO2 on the functional groups in coal, and the effect of inert gases on the free-radical reaction of coal have been studied [50,51]. Jin [52] used the Monte Carlo method to establish a coal structure model to study the competitive adsorption capacity of different concentrations of flue gas in coal and indicated that the order of coal adsorption gas selection was CO2 > O2 > N2. Zheng [53] obtained the following order of gas adsorptive selectivity on a coal surface using gas adsorption analysis: CO2 > CH4 > O2 > N2. At room temperature, the CO2 adsorbed on the coal surface hindered the spontaneous combustion of the coal. Abunowara [54] studied the experimental results of CO2 adsorption using adsorption isotherms, thermodynamics, and kinetics models and concluded that the adsorption of CO2 on the coal substratum is favourable and autogenic, and the adsorbed CO2 molecules aggregated more on the coal substratum. Day [55] obtained the adsorption heat range based on the Clausius–Clapeyron equation by comparing and analysing the relationship between the adsorption amount and degree of metamorphism from the CO2 adsorption amount. Zhai [56] used a liquid CO2 cooling device to study the cooling behaviour of high-temperature loose coal with different particle sizes under the same liquid flow rate. The results showed that the smaller the particle size, the better the cooling effect of the coal body. The cooling rates of the measuring points near and above the liquid CO2 outlet were higher than those of the lower coal body. It was concluded that a dry ice ball below the liquid CO2 outlet hindered the cooling effect of the low-temperature liquid (gas) on the lower coal body. Ma [57] analysed the influences of different volume fractions of CO2 on the combustion characteristics of coal using TG-DSC. The experiments showed that a high volume of CO2 reduced the pre-exponential factor, the apparent activation energy of coal and the exothermal intensity, and inhibited its oxidation and combustion. Ma [58] also studied the differences in the functional groups of coal oxidised under CO2/O2 and N2/O2 atmospheres using FTIR. The authors reported a significant difference in the changes in the functional groups, such as -OH, C=O, and -COO-, in the two atmospheres. N2 and CO2 differ in the microscopic aspects of the inhibition of spontaneous coal combustion. Miao [59] measured the ESR in situ spectrum, spectral line width, free radical concentration, and other free-radical parameters while transforming a coal gas atmosphere at different temperatures. The results showed that the higher the CO2 injection temperature is, the higher the peak height is, the paramagnetic centre of coal in a CO2 atmosphere is lower than that in a dry air atmosphere, and the free radical level first decreases and then increases. After the atmosphere changed, the ESR spectral line width of the coal body suddenly decreased and stabilised at approximately 0.45. The inhibition effect of CO2 injection at 70 °C on free radicals is the best.
As a mine fire prevention and extinguishing material, the main principle of CO2 is reflected in three aspects: asphyxiation and oxygen isolation, inerting and explosion suppression, and cooling to extinguish fire [60,61]. The mechanisms of CO2 fire prevention and extinguishment are illustrated in Figure 4.
(1)
Isolation effect of asphyxia
The spontaneous combustion of coal seams results from the combination of coal and oxygen; without oxygen, this reaction cannot occur [63]. It is generally believed that when the O2 concentration in the goaf is 5–15%, the coal can undergo oxidation and spontaneous combustion, while at below 5%, the coal is deflagration [64,65]. Therefore, injecting CO2 into a fire area or goaf with a high-temperature fire point can rapidly dilute the oxygen concentration in the goaf. Simultaneously, as the density of CO2 is higher than that of air, a positive pressure is formed in the goaf, and air entry is reduced. Moreover, coal has a strong adsorption effect on CO2, making it easy for CO2 to cover the surface of the coal combustion point to replace O2 and reduce the O2 concentration [66]. Finally, the O2 concentration in the goaf is lower than the critical O2 concentration for spontaneous coal combustion, which prevents the oxidation and spontaneous combustion of coal, resulting in fire extinguishing owing to hypoxia.
(2)
Inerting explosion suppression effect
CO2 injection can inhibit the production of oxidation products, such as CO, to a certain extent. Owing to the inerting effect of CO2 and the elimination of free radicals, the explosion risk of a mixture of CO2 with air and combustible gas is significantly reduced. The inert and explosion suppression effects of CO2 were better than those of the other inert gases. For example, the critical O2 concentration for the explosion of an air–methane mixture containing additional N2 was 12%, and the critical O2 concentration for the extinction of an open flame in the fire zone was 9.5%. For an air–methane mixture containing CO2, the critical O2 concentration of the explosion can reach 14.6%, and the critical O2 concentration of flame extinction in the fire zone is 11.5% [67,68].
(3)
Cooling effect
The oxidation rate of coal is closely related to the O2 content and temperature. Spontaneous coal combustion often involves three stages: incubation, self-heating, and combustion [69]. After liquid CO2 is injected into the goaf, it instantaneously becomes gaseous, and the volume expands rapidly, absorbing a large amount of heat. Therefore, it has an evident cooling effect on the goaf [70]. Combined with the strong adsorption capacity of coal for CO2, the adsorption heat is transferred to the CO2 gas during the adsorption process, curbing the combustion chain reaction. The cooling effect of liquid CO2 plays a significant role in fire prevention and extinguishing.

3.3. Analysis of CO2 Fire Prevention Performance

There are N2 and CO2 fire prevention technologies in the use of coal mine inert gas fire prevention technology at home and abroad; however, CO2 has unique advantages over N2 [71,72]. Their fire prevention and extinguishing performances were compared based on the following four aspects:
(1)
Comparison adsorption comparison
Under the same temperature and pressure conditions, the adsorption capacities of coal for CO2 and N2 were 48 and 8 L/kg, respectively; i.e., the adsorption capacity of CO2 in coal was six times that of N2 [73]. The ability of coal to adsorb CO2 is stronger than that for N2, and CO2 is preferentially adsorbed. The adsorption sites on the surface of coal molecules are quickly occupied by CO2, indicating that their affinity for CO2 is stronger [74,75].
(2)
Comparison of critical oxygen concentration
When N2 was used for flame retardancy and explosion resistance, the oxygen concentration in the fire zone decreased to 9.5% and 11.5%, respectively. When CO2 is selected for flame retardancy and explosion resistance, the oxygen concentration in the fire zone must be reduced by 12.0% and 14.6%, respectively, to play a role [76]. The oxygen concentration of CO2 is higher than that of N2; therefore, using CO2 to prevent and extinguish fires is more effective than that of N2.
(3)
Comparison of inert coverage in fire zones
The fire source points in the goaf were mostly residual coal and generally located in the middle and lower parts of the goaf. The density of N2 is lower than that of air; therefore, the injected N2 easily diffuses outwards and cannot achieve a good inerting effect. When CO2 is injected into a fire area, CO2 can stay in the fire area longer. In other words, under the same conditions, CO2 can achieve an explosion–suppression effect earlier and wider than N2 [77].
(4)
Comparison of separation purity
Regardless of whether membrane separation or adsorption separation technology is used to produce N2, it is impossible to separate all the O2. As the liquefaction boiling point of O2 is −182.96 °C and the liquefaction boiling point of N2 is −196 °C, some O2 is retained in liquid N2 during liquefaction. When the liquid CO2 is produced in the chemical plant, the boiling point of CO2 liquefaction is −56.6 °C, which is much different from the boiling point of O2 liquefaction; hence, it will not be mixed with O2 during the liquefaction process. Therefore, the purity remains high, close to 100% [78,79]. This shows that, in terms of liquid purity, CO2 has a high purity and is conducive to the inerting of fire gas. A comparison of the fire prevention and extinguishing performance parameters of CO2 and N2 is presented in Table 2.
Previous studies have also compared the fire prevention and extinguishing performances of CO2 and N2 [82,83]. Cui [84] studied the adsorption characteristics of three single-component gases using coal of different metamorphic grades. With an increase in the metamorphic degree, the adsorption capacities of N2, methane, and CO2 in the same coal body increased under the same experimental conditions. It was concluded that coal could adsorb CO2 and preferentially adsorb CO2; that is, CO2 can better inhibit spontaneous coal combustion and stably adsorb onto the coal body, and when the pressure increases, the adsorption capacity is enhanced. Si [85] studied the competitive adsorption behaviour of binary mixed-component gases (CO2/O2, CO2/N2, and O2/N2) in different proportions from the aspects of adsorption capacity, competitive adsorption heat, and interaction energy. The results showed that in the competitive component gas, CO2 had the strongest adsorption effect on the entire system; that is, coal preferentially adsorbed CO2, and thus, CO2 could better inhibit spontaneous coal combustion. Pang [86] studied the flame propagation characteristics in a 12 L cylindrical explosive tank and further explained the dust explosion mechanism of low-density polyethylene (LDPE) with different inert gases using thermogravimetric analysis and related theories. It concluded that the LOC of CO2 is typically higher than that of N2; therefore, the inert effect of CO2 is better than that of N2. Wang [87] inerted coal samples from the Xinglongzhuang Coal Mine with CO2 and N2 gas for 12 h and used a temperature-programmed experimental system to compare and analyse the variation characteristics of the CO production rate and O2 consumption rate of coal samples during the temperature-programmed experiment. The authors concluded that the amount of CO produced by the coal sample adsorbed with CO2 gas was small after desorption was completed, and CO2 had a better effect in inhibiting the spontaneous combustion of coal samples than N2. Ma [88] analysed the change in gas concentration in a fire area after adopting a combined inert gas fire prevention and extinguishing technology through local fire control measures of the tail roadway with N2 injection first and liquid CO2 injection later. The authors found that CO2 had a better diffusivity and dilution effect than N2, and the dilution effects of O2, C2H4, and C2H6 were more evident, indicating that CO2 can better reduce the oxidation reactivity of coal. Liu [89] conducted oxidation experiments on coal samples in two inert gas environments (N2-O2 and CO2 -O2) and modelled the mass flow rates. The oxidation reaction constant in the CO2-O2 environment was only 40–85% of that in the N2-O2 environment, indicating that CO2 had a stronger inhibitory effect on coal spontaneous combustion.

3.4. Studies on the Influencing Factors of CO2 Fire Prevention Performance

3.4.1. Effect of CO2 Concentration on Coal Oxidation Rate

To study the influence of CO2 on the low-temperature oxidation reaction of coal, some scholars have used a temperature-programmed experimental device to investigate the spontaneous combustion characteristics of coal samples under different CO2 concentrations and analysed the influence of spontaneous combustion characteristic parameters on the change in CO2 concentration during the experiment. The results showed that the effects of different concentrations of CO2 on the inhibition of the oxidation and spontaneous combustion of coal differed. To determine the inhibitory effect of CO2 on the exothermic performance of coal oxidation at low temperatures, Wang [90] used differential scanning calorimetry to observe heat flow at different CO2 concentrations and heating rates. CO2 exhibited different degrees of inhibition at all stages of coal oxidation and heating. The Flynn–Wall–Ozawa method was used to determine whether the inhibitory effect of the CO2 concentration on the exothermic stage of the low-temperature oxidation of coal was better than that on the endothermic stage. Zhang [91] used a C80 microcalorimeter to measure and calculate the constant-temperature heat release and activation energy of coal samples. In the high-temperature combustion stage, the critical, maximum peak, ignition, and burnout temperatures of the coal samples were analysed using a synchronous thermal analyser. The authors showed that increasing the concentration of the inert gas could gradually reduce the oxidation combustion rate and improve the inhibition of spontaneous coal combustion. Li [92] measured the inhibitory effects of different CO2 concentrations on spontaneous coal combustion oxidation using temperature-programmed experiments. The authors concluded that CO2 with a concentration of more than 30% had a good inhibitory effect on the oxidation and spontaneous combustion processes of coal, and the higher the CO2 concentration, the stronger the ability to inhibit the oxidation and spontaneous combustion of coal. Liu [93] studied the effect of different concentrations of CO2 on the low-temperature oxidation (below 160 °C) of coal using temperature-programmed experiments. The results showed that at 160 °C, CO2 had an inert effect on the low-temperature oxidation of the coal. CO2 with a volume fraction of >31% exhibited a good inerting effect, and the inerting effect of CO2 with a volume fraction of >50% was more pronounced. At temperatures below 100 °C, the inerting effect of CO2 at different concentrations was not significant.

3.4.2. Effect of CO2 Injection Position on Coal Oxidation Rate

The coal oxidation rate at different CO2 injection positions has been investigated using a combination of field tests and numerical simulations. Wang et al. [94] designed and conducted a simulation experiment on the quenching effect of low-temperature gaseous CO2 on spontaneous coal combustion and tested its migration and cooling characteristics in high-temperature-scattered coal. The authors concluded that the size of the cooling range and diffusion rate of the cooling area were inversely proportional to the distance from the centre axis and proportional to the injection time. The injection time played a leading role in the cooling effect of high-temperature coal, followed by the injection position. Gaseous CO2 rapidly diffused into the loose coal, filled the vicinity of the release port within 5 s, and filled the container within 30 s. The average diffusion rate of CO2 in loose coal was 0.051 m/s. Hao [95] numerically simulated the effects of injection flow rate, temperature, and injection position of liquid CO2 on the gas concentration field, temperature field, and width of the goaf. It was concluded that with the injection of a low-temperature CO2 position in the goaf moving deep, the width of the oxidation zone in the goaf first slowly increased, rapidly decreased, and finally tended to stabilise. The temperature at the high-temperature point in the oxidation zone of the goaf rapidly decreased, slowly increased, and finally linearly increased. Based on the measured data, Wang et al. [96] studied the distribution of the multicomponent gas concentration field, diffusion, and spontaneous combustion temperature field in the process of CO2 injection using numerical simulations.
The optimal range of the CO2 injection position in the goaf from the working face and a reasonable injection flow rate were obtained; the maximum width of the stable oxidation zone in the goaf was simulated. Li [97] conducted a closed O2 consumption experiment on coal samples in the Jiudaoling Mine and applied the experimental O2 consumption parameters to a numerical simulation of CO2 injection fire prevention and extinguishing in the goaf. The position of the CO2 injection and the width of the O2 concentration zone in the goaf at different positions were obtained. It was concluded that with a deeper CO2 injection, the width of the spontaneous combustion oxidation zone first decreased and then increased. Bai [98] studied and analysed the effects of different injection positions, injection flow rates and different temperatures of CO2 on fire prevention and extinguishing. Based on the numerical simulation, Design Expert was used to design the experiment, and a quadratic regression response surface model of the maximum width of the oxidation zone in the goaf was constructed. The maximum width of the oxidation zone in the goaf under different conditions was predicted and analysed. The authors showed that the maximum width of the oxidation zone decreased with an increase in the flow rate of the CO2 injection and increased with an increase in the CO2 injection temperature. Song [99] used a physical simulation model to study the inerting effect and migration law of CO2 in a large inclined goaf and analysed and compared the difference between O2 reduction and inert gas migration. The authors showed that with an increase in CO2 injection, the range and width of the oxidation zone decreased, and the ends of the loose and oxidation zones moved closer to the working face.

4. CO2 Fire Prevention Technology

At present, CO2 fire prevention and extinguishing technologies adopt three types of process systems: ground pressure injection [100], downhole pressure injection [101], and dry ice phase-change systems [102]. Ground pressure injection includes two processes: ground liquid CO2 pressure with direct injection and ground liquid CO2 gasification pressure injection. Downhole pressure injection has two processes: underground mobile liquid CO2 pressure maintaining direct injection and underground mobile liquid CO2 gasification pressure injection. The gasification perfusion method solves the problem of condensation blockage in the long-distance pipeline transportation of liquid CO2; however, the cooling, fire prevention, and extinguishing effects of liquid CO2 after gasification are greatly weakened [103,104].

4.1. Surface Injection

Ground pressure injection includes two processes: ground liquid CO2, direct injection of ground liquid CO2, and gasification pressure injection. The ground liquid CO2 pressure-keeping direct injection system uses long-distance pipelines to directly transport liquid CO2 in a large tank car to the vicinity of the fire prevention and extinguishing area, which then injects the liquid CO2 into the target area through pre-embedded pipelines or boreholes [105]. The system is primarily composed of surface drilling, liquid CO2 storage tank cars, pressurisation device, flow control valves, pressure meter (P), temperature meter (T), flow meter (Q), system control cabinets, high-pressure stainless-steel pipes, and other equipment [106]. Through this process, the temperature of liquid CO2 is low when injected into the target area, and the rapid phase change at the outlet position can reduce the ambient temperature to below −15 °C. Typically, CO2 injected into the downhole is in a three-phase mixed state [107]. The perfusion system is simple and can perform large-flow perfusion, which has a significant effect on the management of fire areas.
The ground liquid CO2 gasification pressure injection vaporises the liquid CO2 in the tank car or stored through the ground vaporisation device and then transports the gas phase CO2 to the underground target area through the original fire prevention pipeline to achieve the purpose of inerting and heat replacement in the fire area. The temperature of CO2 after gasification is generally ~0 ± 5 °C, mainly in the form of gas [108].
The system is mainly composed of a ground tank car, gasification device, gas storage tank, liquid–gas conversion unit of electric control cabinet-autothermal type, liquid–gas conversion unit-strong heat type, flow control valve, gas pressure control unit, safety valve, P, T, Q, system control cabinet, transmission pipeline, and so on [109]. A schematic of the ground pressure injection system is shown in Figure 5. In Figure 5, for the pressurisation device (a), the schematic is the direct injection diagram of the ground liquid CO2 pressure holding; for the gasification device (b), the schematic is the ground liquid CO2 gasification pressure injection diagram.

4.2. Downhole Injection

Downhole pressure injection includes downhole mobile liquid CO2 pressure-maintaining direct injection and downhole mobile liquid CO2 gasification pressure injection. The underground mobile liquid CO2 pressure-keeping direct injection subpacks the liquid CO2 in the large tank car into a small mobile storage tank that is easy to move and transport, transporting the storage tank to a location close to the underground fire prevention and extinguishing sites. Liquid CO2 is directly injected into fire prevention and extinguishing areas through pipelines or boreholes. This system includes a production process system and an auxiliary system. The production process system comprises a liquid storage tank and liquid-phase pipeline, while the auxiliary system comprises a booster pump, safety valve, pressure meter (P), temperature meter (T), flow meter (Q), and control valve. However, due to its complex operation, governance efficiency is low [111].
Downhole mobile liquid CO2 gasification pressure injection uses a liquid CO2 storage tank train to transport liquid CO2 to the vicinity of the underground fire area, vaporise liquid CO2 through the gasification device, and then inject liquid CO2 into the fire area through the gas phase pipeline. They can cover and inert the fire area, extinguish the fire source, and quickly cool it [112,113]. This system included a production process system and an auxiliary system. The production process system comprises a liquid storage tank and gas-phase pipeline, and the auxiliary system comprises a gasification device, safety valve, temperature meter (T), pressure meter (P), control valve, and gas-phase pipeline [114]. A process diagram of the downhole pressure injection system is shown in Figure 6. In Figure 6, for the booster pump (a), the schematic diagram shows the downhole mobile liquid CO2 pressure-holding direct injection, and for the gasification device (b), the schematic diagram shows the downhole mobile liquid CO2 gasification pressure injection.
The Xi’an University of Science and Technology [115] developed China’s first mine-used liquid CO2 booster pump, driven by electric power. The problem of limited long-distance transportation of liquid CO2 in coal mines is solved by low-temperature pressurisation and long-distance, stable, direct, continuous, and rapid transportation of liquid CO2 in coal mines is realised. The pump is mainly composed of a motor, pulley mechanism, cylinder block assembly, piston assembly, sealing assembly, inlet and outlet valve, etc. Its working principle is that the rotation motion of the motor is transformed into a reciprocating motion, and the output power of the motor is transmitted to the cylinder block assembly. The motor is successfully converted by belt pulley, eccentric wheel, connecting rod, and crosshead. Under this action, the liquid CO2 in the storage tank can be pressurized by the conveying pump to achieve long-distance high-pressure transportation. The designed mine mobile liquid CO2 storage tank comprises a liquid storage tank, self-pressurised control system, liquid pipeline, gas pipeline, safety device, and control valve. The liquid CO2 tank is directly transported to the underground coal mine, and CO2 is poured into the dangerous area of spontaneous combustion, which plays a role in fire prevention and extinguishing and provides important equipment support for mine fire prevention and extinguishing in China. The mine mobile liquid CO2 storage tank and liquid CO2 pump are shown in Figure 7.

4.3. Dry Ice Phase-Change Fire Prevention

Liquid CO2 is unstable and, hence, can be easily gasified. Liquid CO2 has high pressure and temperature requirements for the storage tank, whereas dry ice is stable and easy to transport. Therefore, some scholars have proposed placing dry ice in the goaf and using the characteristics of dry ice sublimation to prevent and extinguish fires [117]. The dry ice phase-change fire prevention and extinguishing system involves injecting dry ice into the goaf through a gas pipeline through a dry ice phase-change generator to promote the rapid phase-change of dry ice into low-temperature CO2 gas through water flow heat exchange, which can achieve the effect of cooling, covering oxygen insulation, and inerting the spontaneous combustion of residual coal [118].
The dry ice phase-change fire prevention and extinguishing system mainly includes dry ice phase-change generators, inlet and outlet water pipelines, gas-injection pipeline safety valves, pressure meter (P), temperature meter (T), flow meter (Q), and control valves. The dry ice phase-change generator is mainly composed of tanks, heat exchange copper tubes, water heating pipelines, and monitoring instruments [119]. A schematic of the dry ice phase-change fire-extinguishing device is shown in Figure 8.
The technological parameters, advantages, and disadvantages of the CO2 fire prevention process are presented in Table 3.

5. Field Application and Effect

CO2 concentration can be used as a key parameter to reflect the degree of risk to the goaf, corner of the working face, closed wall, and other areas. At the same time, it can be used as an important index to investigate the effects of fire prevention and extinguishing to effectively protect the safety of underground workers. In China, the ‘Coal Mine Fire Prevention and Extinguishing Rules’ issued by the National Safety Supervision Bureau stipulate that ‘When CO2 fire prevention is adopted, the oxygen concentration in the return corner of the working face must be monitored. After the spontaneous combustion fire in the goaf of the working face is closed (or other closed areas where spontaneous combustion fire occurs), CO2 is continuously injected into the closed area, and the concentration of carbon dioxide in the inlet and return air flow of the coal mining face must be monitored. When the carbon dioxide concentration in the inlet air flow exceeds 0.5% or the carbon dioxide concentration in the return air flow exceeds 1.5%, the perfusion must be stopped, the personnel must be evacuated, measures must be taken, treatment must be carried out, and the oxygen concentration in the closed area must not be greater than 5.0% [121].’ During fire extinguishing, parameters, such as gas and temperature in the fire zone should be continuously monitored, the fire extinguishing effect should be investigated, and fire extinguishing measures should be improved until the fire zone reaches the extinguishing standard. At the same time, the ‘Coal Mine Safety Regulations’ issued by the Ministry of Emergency Management stipulate that, ‘When the fire area has the following two most important conditions, it is the fire area extinguished, that is, the air temperature in the fire area is reduced to below 30 °C or the same as the daily temperature in the pre-fire area; the oxygen concentration in the air of the fire area was reduced to less than 5.0% [122].’ In addition, the safety awareness and professional skills of field workers are important cornerstones to ensure the smooth progress of production and prevent accidents. Therefore, it is necessary to strengthen the training of coal mine field operators on emergency rescue plans, disaster avoidance routes, self-rescue and mutual rescue, and safety and risk avoidance knowledge. Underground workers must also be proficient in the use of self-rescue devices and emergency shelters. Tang et al. [19] injected composite inert gas into the goaf of the 5306 working face in the Tangkou Coal Mine. At the same time, after injecting CO2 composite inert gas into the goaf, the CO concentration in the return air flow and return air angle of the working face decreased rapidly from 14.9 ppm and 4821 ppm to 0.1 ppm and 21 ppm, respectively. During the gas injection process, the CO2 concentration in the return air does not exceed 15%, which ensures the safety of the working face personnel. Cao et al. [61] conducted a fire prevention and extinguishing experiment through an intelligent long-distance pressure-maintaining CO2 conveying system using the Huoji soil well of Daliuta Coal Mine in the Shendong Mining Area as an industrial test site. The practice has proved that the concentration of CO decreased from 790 ppm to 41 ppm, indicating that liquid CO2 has a significant effect on fire prevention. In order to explore the intelligent locking performance of CO2 long-distance pressure-holding transportation, four observation points were set up in the working face in the field application. The CO2 sensor at the observation point will detect when the CO2 concentration is higher than 0.8%, and the CO2 pressure-keeping transportation system is intelligently locked, and the ground control terminal of the system also issues an early warning in time. This effectively prevents the problem of CO2 concentration exceeding the limit during transportation and prevents the occurrence of hypoxic asphyxiation accidents. Si et al. [85] established a physical model of goaf by combining a numerical simulation with a field test, and analysed the safety of CO2 injection volume to the fire area, O2 concentration distribution, and CO2 fire prevention and extinguishing technology. The relationship between the effect of CO2 injection and safety production is balanced. The results show that the distribution of the O2 flow field in goaf changes with the change in the CO2 injection rate. The O2 between the working face and the injection port is diluted, with the O2 at the air inlet being significantly reduced. Therefore, before using CO2 fire extinguishing technology, the amount of CO2 injection should be calculated according to the actual situation of the mine, and the gas concentration should be observed at all times during the injection process to ensure the smooth progress of CO2 fire extinguishing technology and the safety of personnel.
The distribution range of the spontaneous combustion area in the 110,205 working face of the Qingshuiying Coal Mine was large, and the high-temperature area exhibited a dynamic distribution. To completely resolve the problem of spontaneous combustion in the working face, Zhou [123] implemented the direct injection of liquid CO2 in a closed goaf to comprehensively cool and inert the coal in the goaf. Long-distance transportation of liquid CO2 was adopted, and liquid CO2 was directly poured into the closed goaf through a long-distance pipeline using a ground tanker. During this perfusion, the perfusion of liquid CO2 is divided into four pipelines and the daily circulation of the casing in the borehole is injected; the total amount of liquid CO2 was 548.88 t.
After 18 d of sealing, the measured CO concentration in each observation hole was 0–50 ppm, the CO2 concentration was approximately 99%, while the O2 concentration was below 5%. After all the indicators met the conditions for unsealing, the working face was unsealed. After ventilation was restored, owing to the large density of CO2 and the large dip angle of the working face, the emission intensity and time were increased to ensure safety. Figure 9 shows the CO concentration change diagram of the 110,205 working face at the Qingshuiying Coal Mine.
After the unsealing of the 110,205 fully mechanized mining face, the CO concentration in the working face, return air flow, and upper corner was 0–3, 0–2, and 1–6 ppm, respectively. The highest part of the working face support was 14 ppm, and the temperature detection in the working face and the borehole was maintained at 18–22 °C. By analysing the gas composition, concentration data, and temperature variation law of the collected observation points, we found that, owing to the better adsorption of CO2 and coal, CO2 can better occupy coal fissures and discharge O2. After ventilation was restored, the contact area between the coal and O2 was also reduced, which had a good wrapping effect on the coal body and inhibited the reignition of the coal seam. Simultaneously, the temperature of the coal body was significantly reduced, and the spontaneous combustion period of the coal was prolonged. From the opening of the working face to the completion of withdrawal, there was no high concentration of CO in the observation hole, and the CO concentration in the upper corner was maintained at approximately 5 ppm.
Jing et al. [124] adopted a closed direct injection liquid CO2 anti-fire technology on the working face of the Yangchangwan Coal Mine to prevent spontaneous combustion in the goaf of working face II020205. The liquid CO2 entered a stainless-steel pipeline laid underground through vertical drilling. Liquid CO2 was injected into the goaf of working face II020205 through the return air lane. Figure 10 shows the CO2 injection pipeline on the working face of Site II020205.
The CO concentrations at different positions on the initial working face fluctuated constantly with time. The CO gas concentration data for the II020205 working face of the Yangchangwan Coal Mine are shown in Figure 11.
After injecting liquid CO2 into the goaf, the concentration of each gas varied significantly at different locations. When the pressure injection amount reached a certain degree, the CO2 concentration in the return air roadway of the II020205 working face reached more than 9%, the O2 concentration dropped below 3%, the CO gas content rapidly decreased, and finally dropped to 0%, which played a significant role in inerting. With the continuous diffusion of CO2 in the goaf, the CO concentration gradually stabilised at all positions of the working face and tended to 10 ppm in the upper corner of the working face. Combined with the distribution law of CO2 in the goaf, the concentration of CO2 gradually increased after it was injected into the goaf. With the diffusion of CO2 in the goaf and continuous adsorption of CO2 by the residual coal, the concentration of CO2 gradually decreased. The combination of residual coal and CO2 reduced the contact area between O2 and residual coal, thus blocking the oxidation of residual coal and decreasing the concentration of CO. This indicates that the pressure injection of liquid CO2 in the goaf effectively inhibited the spontaneous combustion of residual coal in the goaf.

6. Shortcomings and Prospects of CO2 Fire Prevention Technology

6.1. Shortcomings

CO2 fire prevention and extinguishing technologies are widely used to treat underground fire areas in coal mines. However, during transportation, CO2 undergoes three processes: supercritical, gas–liquid two-phase coexistence, and gas phase. CO2 gasification leads to a significant increase in pressure and impact on the pipeline. Owing to the large pressure difference and the throttling effect, the temperature drops sharply and even drops below the CO2 three-phase point. A temperature that is too low damages the pipeline, and CO2 has a strong Joule–Thomson effect, resulting in a sharp decrease in temperature near the leakage port and a large amount of dry ice, resulting in low-temperature brittleness of the pipeline and pipeline bursting. When CO2 contains water during transportation, it partially dissolves and forms carbonic acid, which increases pipeline corrosion. When CO2 is injected into the downhole, the concentration and distribution of CO2 change dynamically owing to downhole gas flow, temperature change, and pressure fluctuation, among other factors. Therefore, it is difficult to monitor inert coverage. At the same time, owing to the consumption and leakage of CO2, the inert effect decreases with injection time, which makes monitoring the inert duration challenging. Due to the influence of these factors, it was difficult to investigate the actual cooling effect at the site. Considering these problems, the following prospects are proposed for future work on CO2 fire prevention and extinguishing technology to promote the development and application of CO2 fire prevention and extinguishing technology in mine goaves.

6.2. Prospects

(1)
Studying material and crack propagation of CO2 transport pipeline
The corrosion of pipelines, temperature and pressure changes, and other problems in CO2 transportation may cause pipeline rupture; therefore, it is necessary to study the corrosion resistance, low-temperature resistance, and high-pressure resistance of pipeline materials. In the design of CO2 pipelines, the resistance to ductile fracture propagation is an important factor that must be considered. Therefore, the effects of different phases of CO2 on pipe performance, pipe performance indicators, and crack propagation control must be studied to improve the reliability and safety of pipelines and provide a more reliable guarantee for CO2 transportation.
(2)
Intelligent monitoring and control system for CO2 transmission pipelines
The operational environment of underground pipelines is complex; therefore, predicting the leakage point during the transportation process is difficult. To ensure that CO2 reaches the designated area, it is essential to monitor and locate the leakage point in the pipeline in real time. Simultaneously, owing to the blockage caused by phase change, the temperature and pressure control requirements for CO2 in the transportation process are extremely high. After a long period of injection into the inerting area, the ageing of the inerting effect was determined by the temperature and concentration of various index gases. Therefore, it is necessary to develop a multifunctional and comprehensive CO2 intelligent monitoring and control system to monitor the temperature, flow rate, and conveying pressure of CO2 during transportation in real time and make appropriate adjustments to ensure the safety of transportation technology.
(3)
Multifactor coupling analysis of the inert mechanism
Combined with the temperature, pressure, and other conditions of the coal seam, investigating the inerting mechanism under multi-factor coupling further explores the diffusion and adsorption characteristics of CO2 in coal bodies, especially for deep coal seams, and studies on the distribution and diffusion law of CO2 under complex geological conditions will ensure effective coverage of high-temperature fire points, through numerical simulation and experimental verification, establishing a CO2 inerting effect prediction model to adjust the optimisation of field application parameters.
(4)
Microscopic mechanism of CO2 inerting
Further exploration of the inhibitory effect of CO2 on the coal–oxygen recombination reaction, especially by analysing the change in the active group caused by the interaction between CO2 and the coal matrix, will elucidate the mechanism by which CO2 reduces the rate of coal–oxygen recombination, thereby prolonging the latency of spontaneous coal combustion. An in-depth study of coal microstructure characteristics, especially pore structure and surface functional groups, on CO2 adsorption performance can elucidate the interaction mechanism between coal and CO2 molecules and improve the CO2 adsorption efficiency and inerting effect to provide theoretical support.
(5)
Comprehensive fire prevention technology
By exploring the combination of CO2 and other fire extinguishing technologies to form an integrated fire prevention system through the synergistic effect to improve the fire prevention effect, one can fully use their respective advantages and complementary effects to improve fire efficiency and adaptability and better respond to various fire scenes and to improve the fire extinguishing effect.

7. Conclusions

The CO2 anti-fire technology in the containment of fire has a significant effect. However, there remain several gaps in our understanding of field personnel, which limits the wide application of CO2 fire prevention technology. Based on the available data and existing challenges with CO2 anti-fire technology, the future development trend of CO2 anti-fire technology prospects, and the inerting mechanism of CO2 anti-fire technology, the evolution of the coal molecular microstructure and the influence of different-phase CO2 mechanisms are further explored. Simultaneously, strengthening the joint application research and field test verification with other anti-fire technologies will enhance the effectiveness of CO2 anti-fire technology for the prevention and control of spontaneous coal combustion disasters.

Author Contributions

Conceptualisation, supervision, and investigation, J.G.; writing (original draft), B.G.; formal analysis, Y.L.; methodology, investigation, C.C.; methodology, formal analysis, G.C.; software, article proofreading, L.W. All authors have read and agreed to the published version of the manuscript.

Funding

This research was supported by the National Natural Science Foundation of China (grant numbers 52174198, 52174197, 52004209, and 52304251), Shaanxi Science and Technology Association Young Talents Lifting Project (grant number 20240205), and Shaanxi Postdoctoral Science Foundation (grant number 2023BSHEDZZ286).

Conflicts of Interest

The authors declare no conflicts of interest.

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Figure 1. An illustration of the carbon cycle of a coal mine. Reprinted with permission from Ref. [22]. Copyright 2023, Elsevier.
Figure 1. An illustration of the carbon cycle of a coal mine. Reprinted with permission from Ref. [22]. Copyright 2023, Elsevier.
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Figure 2. History of CO2 fire suppression.
Figure 2. History of CO2 fire suppression.
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Figure 3. CO2 phase state diagram. Reprinted with permission from Ref. [49]. Copyright 2024, The Chemical Industry and Engineering Society of China.
Figure 3. CO2 phase state diagram. Reprinted with permission from Ref. [49]. Copyright 2024, The Chemical Industry and Engineering Society of China.
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Figure 4. Illustration of the mechanism of CO2 fire prevention. Reprinted with permission from Ref. [62]. Copyright 2020, China University of Mining and Technology.
Figure 4. Illustration of the mechanism of CO2 fire prevention. Reprinted with permission from Ref. [62]. Copyright 2020, China University of Mining and Technology.
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Figure 5. Schematic diagram of the ground liquid CO2 pressure maintaining direct injection system Reprinted with permission from Ref. [110]. Copyright 2022, China Coal Society: (a) The pressurisation device. (b) The gasification device.
Figure 5. Schematic diagram of the ground liquid CO2 pressure maintaining direct injection system Reprinted with permission from Ref. [110]. Copyright 2022, China Coal Society: (a) The pressurisation device. (b) The gasification device.
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Figure 6. Schematic diagram of underground mobile liquid CO2 fire prevention system. Reprinted with permission from Ref. [115]. Copyright 2020, China Coal Society: (a) The booster pump. (b) The gasification device.
Figure 6. Schematic diagram of underground mobile liquid CO2 fire prevention system. Reprinted with permission from Ref. [115]. Copyright 2020, China Coal Society: (a) The booster pump. (b) The gasification device.
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Figure 7. Mobile liquid CO2 storage tank for mining and liquid CO2 booster pump system. Reprinted with permission from Ref. [116]. Copyright 2021, Chinese Society for Rock Mechanics & Engineering.
Figure 7. Mobile liquid CO2 storage tank for mining and liquid CO2 booster pump system. Reprinted with permission from Ref. [116]. Copyright 2021, Chinese Society for Rock Mechanics & Engineering.
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Figure 8. Schematic diagram of dry ice phase-change fire prevention system.
Figure 8. Schematic diagram of dry ice phase-change fire prevention system.
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Figure 9. Change chart of CO concentration in the 110,205 working face of the Qingshuiying Coal Mine. Reprinted with permission from Ref. [123]. Copyright 2019, Xi’an University of Science and Technology: (a) Map of CO concentration variation in the support borehole. (b) Change in CO concentration in the upper corner.
Figure 9. Change chart of CO concentration in the 110,205 working face of the Qingshuiying Coal Mine. Reprinted with permission from Ref. [123]. Copyright 2019, Xi’an University of Science and Technology: (a) Map of CO concentration variation in the support borehole. (b) Change in CO concentration in the upper corner.
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Figure 10. II020205 working face liquid CO2 injection pipeline layout.
Figure 10. II020205 working face liquid CO2 injection pipeline layout.
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Figure 11. CO gas concentration data of II020205 working face of Yangchangwan Coal Mine. Reprinted with permission from Ref. [124]. Copyright 2019, China University of Mining and Technology: (a) Gas data of the face return air lane. (b) Corner gas data of the working surface.
Figure 11. CO gas concentration data of II020205 working face of Yangchangwan Coal Mine. Reprinted with permission from Ref. [124]. Copyright 2019, China University of Mining and Technology: (a) Gas data of the face return air lane. (b) Corner gas data of the working surface.
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Table 1. CO2 physical property parameters. Reprinted with permission from Ref. [45]. Copyright 2023, China University of Geosciences.
Table 1. CO2 physical property parameters. Reprinted with permission from Ref. [45]. Copyright 2023, China University of Geosciences.
Parameter NameParameter Value
Relative molecular mass44.01
Density 1.97 kg/m3
Relative density1.53
Melting point (0.52 MPa)−56.6 °C
Boiling point (0.1 MPa)−78.5 °C
Heat of gasification573.6 kJ/kg
Heat of melting198.9 kJ/kg
Heat of Sublimation151.6 kJ/kg
Specific volume (21.1 °C, l atm)0.5457 m3/kg
Vapor pressure (20 °C)7.17 MPa
Table 2. Comparison of fire prevention performance parameters of CO2 and N2. Reprinted with permission from Ref. [80]. Copyright 2017, Elsevier BV. Reprinted with permission from Ref. [81]. Copyright 2021, American Chemical Society.
Table 2. Comparison of fire prevention performance parameters of CO2 and N2. Reprinted with permission from Ref. [80]. Copyright 2017, Elsevier BV. Reprinted with permission from Ref. [81]. Copyright 2021, American Chemical Society.
Contrast ParametersCO2N2Differences between CO2 and N2
Liquid purity (%)Close to 100Close to 97All conform to the coal mine safety regulations
Relative density1.530.967The submergence effect of CO2 is good.
Adsorption capacity of coal (L/kg)488The adsorption capacity of CO2 is 6 times that of N2.
Maximum oxygen concentration in inert gas (%)02~3Separation of liquid CO2 with high purity
Critical oxygen concentration for explosion prevention (%)14.611.5The critical oxygen concentration of CO2 is high
Critical oxygen concentration for extinguishing an open flame (%)129.5The critical oxygen concentration of the extinguished flame of CO2 is high.
Gas volume expansion600700The volume expansion of CO2 gas is slightly small
Application scenarioPole tilt face fireFire on the upper stratified faceThe application scenarios are different and the fire prevention and extinguishing gas is selected according to the conditions of the field working face.
Table 3. Comparison of process parameters of CO2 fire extinguishing technology. Reprinted with permission from Ref. [120]. Copyright 2016, China Coal mine Safety professional committee.
Table 3. Comparison of process parameters of CO2 fire extinguishing technology. Reprinted with permission from Ref. [120]. Copyright 2016, China Coal mine Safety professional committee.
Fire of Extinguishing and Preventing SystemGround Liquid CO2 Pressure Maintaining Direct InjectionGround Liquid CO2 Gasification Pressure InjectionDownhole Mobile Liquid CO2 Pressure InjectionDownhole Mobile Liquid CO2 Gasification Pressure InjectionDry Ice Phase-Change Fire Prevention
DeviceLiquid CO2 storage tank car, gasification device, pressurization device, flow control valve, pressure meter (P), temperature meter (T), flow meter (Q), etc.Gasification device, gas storage tank, gas pressure control unit, safety valve, pressure meter (P), temperature meter (T), flow meter (Q), control valve, etc.Liquid storage tank, booster pump, safety valve, pressure meter (P), temperature meter (T), flow meter (Q), control valve, etc.Liquid storage tank, gasification device, safety valve, pressure meter (P), temperature meter (T), control valve, etcDry ice phase-change generator, injection pipe safety valve, pressure meter (P), temperature meter (T), flow meter (Q), control valve, etc.
PipelineHigh-pressure stainless-steel pipe, sealing, pressure control and other conditions are requiredHigh-pressure hose or steel pipeHigh-pressure hose or steel pipeHigh-pressure hose or steel pipeHigh-pressure hose or steel pipe
Ease of operationVery demandingHigh demandHigh demandHigh demandHigh demand
Pressure injection capacityContinuous injection, up to 60 t/hIt can reach 5–10 t/hIt can reach 5–10 t/hIt can reach 5–10 t/hIt can reach 5–10 t/h
Cooling effectThe outlet temperature is −25 to 10 °C, and the dry ice formed can reach −60 °COutlet temperature −2 to 5 °COutlet temperature −1 to 0 °COutlet temperature −5 to 5 °COutlet temperature −5 to 0 °C
Line cloggingThe possibility of a pressure-holding section is lowThe ground may partially appearThe ground may partially appearIt may appear at the end of the pipeIt may appear at the end of the pipe
Scope of applicationPrevent coal spontaneous combustion in key underground areas; Control and direct extinguishing of large fire areasLarge area underground fire preventionSmall fire area control and emergency responseSmall fire area control and emergency responseLarge area underground fire prevention
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Guo, J.; Gao, B.; Liu, Y.; Chen, C.; Cai, G.; Wang, L. Research and Application of CO2 Fire Prevention Mechanism and Key Technologies in Mines: A Review. Fire 2024, 7, 353. https://doi.org/10.3390/fire7100353

AMA Style

Guo J, Gao B, Liu Y, Chen C, Cai G, Wang L. Research and Application of CO2 Fire Prevention Mechanism and Key Technologies in Mines: A Review. Fire. 2024; 7(10):353. https://doi.org/10.3390/fire7100353

Chicago/Turabian Style

Guo, Jun, Bo Gao, Yin Liu, Changming Chen, Guobin Cai, and Lei Wang. 2024. "Research and Application of CO2 Fire Prevention Mechanism and Key Technologies in Mines: A Review" Fire 7, no. 10: 353. https://doi.org/10.3390/fire7100353

APA Style

Guo, J., Gao, B., Liu, Y., Chen, C., Cai, G., & Wang, L. (2024). Research and Application of CO2 Fire Prevention Mechanism and Key Technologies in Mines: A Review. Fire, 7(10), 353. https://doi.org/10.3390/fire7100353

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